Process Engineer in Joining Technologies

• •Process owner and technical expert for existing joining processes (press-fit and automated screw driving) within the plant and as a member of the Bosch Center of Competency and the International Production Network
• •Specifying, debugging and improving press machines, automated screwdrivers and torque-controlled systems
• •Utilize data driven methods to resolve complex production issues, including torque deviations, improper seating and material misalignment, maintenance, trials, capacity planning and process capabilities
• •Lead development and implementation of new processes, new technologies, equipment upgrades and projects to reduce cycle time and improve overall equipment effectiveness
• •Define, document and manage critical process parameters such as press force, distance, press depth, screw speed, and torque curves
• •Collaborate with internal and external partners (process development, quality, suppliers, production, logistics, quality) for process and equipment optimizations
• •Communication and participation with lead plants and expert teams on latest technologies and process improvements
• •Project management and ability to lead teams
• •Mentor and train associates in all facets of screw driving and pressing processes

• •Have a Bachelor of Science Degree in Engineering (or similar field)
• •Be a self-starter and innately curious, with the ability and willingness to dive into and lead development of technical processes
• •Have minimum three years' experience in automated, industrial manufacturing
• •Be comfortable with cross functional activities and international teams
• •Be structured and systematic in his / her / their work approach, willing to adapt to dynamic changes and multi-tasking
• •Be willing and able to travel internationally
• •Communicate effectively at all levels of the organization
• •Be adept in systematic problem-solving methodology (8D, 5-Why, Shainin, etc.)

Strong augmentation of the candidate profile would include experience with:

• •Joining technologies - automated screw driving and pressing equipment and processes
• •Fastening technology including torque-angle analysis, clamp load generation, thread engagement, joint design, fastening strategies, and residual preload management
• •Press-fit process design including interference calculations, force-displacement curve analysis, tolerance stack-up evaluation, retention force validation, and material interaction effects
• •Analyzing and interpreting process signatures including torque-angle, torque-time, force-distance, and force-time curves to identify process abnormalities and optimize assembly performance

Experience applying SPC methodologies and interpreting Cp/Cpk studies to establish and maintain process capability

• •Conducting Measurement Systems Analysis (MSA), Gauge R&R studies, process validation activities and capability studies
• •Understanding of servo-driven assembly systems, industrial networks, and controls integration
• •Experience utilizing data analysis tools such as Python, SQL, Minitab, JMP, Power BI, or equivalent to identify process trends and optimize joining system performance
• •Experience with software development or scripting languages (Python, C#, C++, VB.NET) is desirable
• •Equipment maintenance and management (PM, TPM)
• •Plc programming, industrial control technologies
• •Strong documentation skills
• •German or English language background