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Senior Process Engineer

Catalent · Harmans, MD

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Level
Senior
Team
Process
Base pay
$120k–$140k
Degree
Required
Experience asked
10+ years
Industry
Pharma & life sciences
Posted
Yesterday

The role in 30 seconds

A senior process role at Catalent (pharma & life sciences) in Harmans, MD. Ft., houses 10 CGMP manufacturing suites, fill/finish, central services, testing labs, and a warehouse.

They ask for
10+ years · degree required
Tools it names
Root cause, FMEA, FDA / GMP, Validation (IQ/OQ/PQ), Automation
Base pay
$120k–$140k
Day to day
some off-shift / weekend coverage

Read from the posting. The full description is below.

From the plant jobs report · week of October 26, 2026

Process Engineer roles in Maryland: typical posted base $105k–$128k. This one lists $120k–$140k.

Median of the low and high ends of 6 live postings that list pay, out of 9 process engineer openings in Maryland, read from manufacturers' own careers sites.

Maryland plant jobs report →Pay by team and state →What moves pay →

How this role compares

Against 8 other live process postings in Maryland.

Experience asked
More than usual (10+ vs 5+)

Similar roles usually ask 5+ years.

Skills these teams ask for most

  • ✓ Root cause 78%
  • ✓ Validation (IQ/OQ/PQ) 56%
  • Lean 33%
  • Six Sigma 33%
  • ✓ FMEA 22%
  • ✓ FDA / GMP 22%

✓ = this posting asks for it too. % = share of similar postings that mention it.

It asks for 10+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone doing this work there first.

At a glance

Off-shift / weekend coveragePromotion path mentionedLifts up to 40 lbs

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Process team at Catalent

    We found 2 people at this company and state: 2 leaders. Engineers who joined in the last year or two reply the most. See them ↓

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

    Write to Charles → (free)
  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • Is the work mostly new product launches or sustaining existing lines?
    • How much time do you spend on the floor versus at a desk?
    • How does off-shift and weekend coverage work?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

This plant: Catalent in Harmans

7 other open roles at this site · 2 people we found in process roles at Catalent.

All 8 roles at Catalent →
Full description from CatalentAs posted on their careers site.Show

Position Summary

We have an opportunity for a Senior Process Engineer to join our team supporting the introduction of new biopharmaceutical products at our development and manufacturing sites. This role focuses on liquid formulations produced under single-use systems in a cleanroom environment. The position involves onboarding new process equipment, coordinating commissioning and qualification, and ensuring validated equipment status. It is a full-time, hands-on engineering role within a growing CDMO, offering the chance to make a meaningful impact in a dynamic environment.

Shift: Monday-Friday 8am-5pm

Location: Harmans, MD - BWI

100% Onsite

The Role

  • ◆Provide hands-on support as a bioprocess equipment subject matter expert and manufacturing support engineer.
  • ◆Support manufacturing floor operations by troubleshooting bioreactors, fermenters, chromatography skids, centrifuges, fillers, isolators, incubators, and utility systems.
  • ◆Collaborate with operators, mechanics, MS&T, and Quality to minimize downtime and resolve equipment issues.
  • ◆Execute preventive maintenance programs and close maintenance work orders within the CMMS system.
  • ◆Coordinate repairs with vendors and maintenance technicians, managing spare parts and reliability improvements.
  • ◆Lead installation of new equipment and support commissioning and qualification activities (IQ/OQ).
  • ◆Contribute to facility expansions and technology transfers, working with Validation and Automation teams on SCADA integration.
  • ◆Prepare and review GMP documentation including change controls, deviations, CAPAs, SOP revisions, and engineering reports.
  • ◆Perform root cause investigations and risk assessments using tools such as FMEA, Fishbone, and 5-Why.
  • ◆Train operators, mechanics, and engineers, and support regulatory inspections as the equipment SME.
  • ◆Manage contractors and vendors and present engineering updates to leadership and project teams.

The Candidate

Requirements

  • ✓Bachelor’s degree in Engineering required; Chemical or Mechanical Engineering preferred.
  • ✓Equivalent combination of education, certifications, and relevant experience may be considered.
  • ✓5–10 years of engineering or maintenance experience in a GMP-regulated biopharmaceutical or biotechnology manufacturing environment.
  • ✓Experience supporting bioprocess equipment, manufacturing operations, and facility systems.
  • ✓Experience with aseptic processing and fill/finish operations.
  • ✓Experience working within cGMP and regulated pharmaceutical environments.
  • ✓Able to navigate site mechanical spaces, including stairs, ladders, and low overhead areas as needed for project support.
  • ✓May require occasional work in tight or awkward spaces, such as behind equipment or within cleanroom utility chases.
  • ✓Ability to visually inspect equipment, read instruments, and review documentation with clarity and accuracy (corrected vision acceptable).
  • ✓Ability to sit at a desk or computer for periods of time to prepare documentation, reports, and data analyses.
  • ✓Must be able to lift and carry up to 40 pounds occasionally.
  • ✓Manual dexterity sufficient to operate tools, instruments, laptops, and measurement equipment.
  • ✓Use of personal protective equipment (PPE) including lab coats, gloves, safety goggles, and, when required, respiratory protection.
Show full description ↓

About Site

Our FDA-licensed, state-of-the-art CGMP manufacturing facility for Gene Therapies is located on the Harmans/BWI campus. The campus, featuring two manufacturing facilities is located 5 miles from the Baltimore Washington International (BWI) airport and 13 miles from our Baltimore location. The campus is close to Washington, DC’s I-270 Technology Corridor, top universities, and government agencies.

The Harmans/BWI-1 EMA and FDA approved facility, at approximately 200,000 sq. ft., houses 10 CGMP manufacturing suites, fill/finish, central services, testing labs, and a warehouse.

The Harmans/BWI-2 facility, at approximately 145,000 sq. ft., is under development and will house 8 CGMP manufacturing suites and cold storage warehousing.

Both facilities support Phase 3 through commercial manufacturing of advanced therapeutic products including AAV and other viral vector-based therapies and vaccines.

Preferred Skills & Background

  • +Biopharmaceutical manufacturing (strongly preferred).
  • +CDMO experience (Catalent, Lonza, Thermo Fisher, Fujifilm Diosynth, AGC Biologics, Resilience, WuXi, etc.).
  • +Sterile injectable or aseptic manufacturing environments.
  • +Experience in biologics, cell culture, fermentation, and fill/finish operations.
  • +Experience in medical device, vaccine, or biotechnology manufacturing.
  • +Experience in adjacent regulated industries with strong process equipment background may be considered.

Pay

Why You Should Join Catalent

  • •Defined career path and annual performance review and feedback process.
  • •Diverse, inclusive culture.
  • •Potential for career growth on an expanding team within an organization dedicated to preserving and bettering lives.
  • •Competitive paid time off plus 8 paid holidays.
  • •Community engagement and green initiatives.
  • •Medical, dental, and vision benefits effective day one of employment.
  • •Tuition reimbursement.

Catalent offers rewarding opportunities to further your career! Join the global drug development and delivery leader and help us bring over 7,000 life-saving and life-enhancing products to patients around the world. Catalent is an exciting and growing international company w

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