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Senior Process Engineer - Equipment

Catalent · Harmans, MD

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Level
Senior
Team
Process
Base pay
$94k–$128k
Degree
Preferred
Experience asked
4+ years
Industry
Pharma & life sciences
Posted
2 days ago

The role in 30 seconds

A senior process role at Catalent (pharma & life sciences) in Harmans, MD. , including equipment inspections, tool and instrument operation, occasional lifting up to 40 pounds, work in confined spaces, use of PPE, and extended periods of standing, walking, or computer-based work.

They ask for
4+ years · degree preferred
Tools it names
Root cause, FDA / GMP, Validation (IQ/OQ/PQ), Automation
Base pay
$94k–$128k

Read from the posting. The full description is below.

It asks for 4+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

Promotion path mentionedLifts up to 40 lbs

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Process team at Catalent

    We found 2 people at this company and state: 2 leaders, plus 1 likely hiring manager. Engineers who joined in the last year or two reply the most. See them ↓

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

    Write to Charles → (free)
  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • Is the work mostly new product launches or sustaining existing lines?
    • How much time do you spend on the floor versus at a desk?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

About the role

Position Summary

We have an opportunity for a Senior Process Engineer - Equipment to join our team. This role focuses on introducing a new suite of biopharmaceutical products at our development and manufacturing sites. You will work with liquid formulations under a single-use production concept in a cleanroom environment. The position involves onboarding new process equipment, preparing and executing commissioning and qualification protocols, and coordinating with other departments to ensure validated status of equipment. This is a full-time role for an ambitious, hands-on engineer eager to contribute to an expanding CDMO.

Shift: Monday - Friday, 8am-5pm

Location: Harmans, MD - BWI

100% Onsite

The Role

  • ◆Analyze, develop, and implement engineering solutions to improve equipment reliability, quality, safety, maintenance, and manufacturing performance.
  • ◆Troubleshoot, repair, and optimize bioprocess, fill/finish, packaging, laboratory, and utility equipment, instrumentation, and control systems.
  • ◆Serve as the engineering subject matter expert (SME) for upstream, downstream, fill/finish, and packaging operations.
  • ◆Lead engineering projects from initiation through completion, including planning, documentation, scheduling, contractor oversight, and stakeholder communication.
  • ◆Support process scale-up, technology transfer, commissioning, qualification, and validation activities through risk assessments, root cause investigations, and gap analyses.
  • ◆Manage preventive and corrective maintenance programs using CMMS, including work orders, SOP development, spare parts strategies, and equipment lifecycle documentation.
  • ◆Execute and support GMP-compliant quality systems activities, including change controls, deviations, CAPAs, document revisions, and failure investigations.
  • ◆Collaborate cross-functionally with manufacturing, facilities, validation, MS&T, automation, laboratory, and maintenance teams to maximize equipment uptime and operational efficiency.
  • ◆Partner with automation engineers to support SCADA integration, controls systems, and equipment automation initiatives.
  • ◆Develop engineering specifications, technical reports, drawings, equipment history files, and other required engineering documentation.
  • ◆Provide technical leadership, training, mentoring, and project guidance to engineers, mechanics, operators, and other site personnel while supporting regulatory inspections.
  • ◆Coordinate with vendors, contractors, purchasing, and network sites to support maintenance, repairs, procurement activities, and site-wide engineering initiatives, including off-shift or weekend support as needed.

The Candidate

Requirements

  • ✓Bachelor’s degree or higher in Engineering (chemical or mechanical engineering preferred).
  • ✓At least 4 years of related work experience in GMP or biopharma maintenance/engineering.
  • ✓Strong mechanical, electrical, and automation engineering expertise with the ability to troubleshoot, repair, and maintain bioprocess equipment, instrumentation, and process control systems.
  • ✓Experience supporting sterile manufacturing operations, including aseptic filling equipment, isolator technology, and biopharmaceutical equipment throughout its lifecycle from design and qualification to maintenance.
  • ✓Working knowledge of cGMP regulations, sterile product compliance requirements, regulatory inspections, and domestic and international pharmaceutical engineering standards.
  • ✓Proficiency in GMP documentation practices, including SOPs, batch records, calibration and maintenance records, change controls, technical reports, and other quality system documentation.
  • ✓Strong problem-solving, continuous improvement, planning, and organizational skills with the ability to manage multiple priorities and adapt to changing manufacturing needs.
  • ✓Effective written and verbal communication skills with a customer-focused, collaborative approach and the ability to work successfully across cross-functional teams.
  • ✓Ability to perform the physical

requirements

of the role, including equipment inspections, tool and instrument operation, occasional lifting up to 40 pounds, work in confined spaces, use of PPE, and extended periods of standing, walking, or computer-based work.

Pay

Show full description ↓

Senior Process Engineer - Equipment

About Site

Our FDA-licensed, state-of-the-art CGMP manufacturing facility for Gene Therapies is located on the Harmans/BWI campus. The campus, featuring two manufacturing facilities is located 5 miles from the Baltimore Washington International (BWI) airport and 13 miles from our Baltimore location. The campus is close to Washington, DC’s I-270 Technology Corridor, top universities, and government agencies.

The Harmans/BWI-1 EMA and FDA approved facility, at approximately 200,000 sq. ft., houses 10 CGMP manufacturing suites, fill/finish, central services, testing labs, and a warehouse.

The Harmans/BWI-2 facility, at approximately 145,000 sq. ft., is under development and will house 8 CGMP manufacturing suites and cold storage warehousing.

Both facilities support Phase 3 through commercial manufacturing of advanced therapeutic products including AAV and other viral vector-based therapies and vaccines.

Why You Should Join Catalent

  • •Defined career path and annual performance review and feedback process.
  • •Diverse, inclusive culture.
  • •Potential for career growth on an expanding team within an organization dedicated to preserving and bettering lives.
  • •Competitive paid

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