Senior Advanced Control & Automation Engineer- Semiconductor Equipment
Axcelis · Beverly, MA
- Level
- Senior
- Team
- Controls
- Base pay
- $124k–$186k
- Degree
- Required
- Experience asked
- 10+ years
- Industry
- Industrial
- Posted
- 30+ days ago
The role in 30 seconds
A senior controls role at Axcelis (industrial) in Beverly, MA. Design, develop, integrate, and support industrial automation and control systems used in semiconductor manufacturing equipment and related electromechanical subsystems.
- They ask for
- 10+ years · degree required
- Tools it names
- Root cause, PLC, Robotics, Automation
- Base pay
- $124k–$186k
Read from the posting. The full description is below.
How this role compares
Against 26 other live controls postings in Massachusetts.
- Base pay
- About 43% above similar roles
- Experience asked
- More than usual (10+ vs 5+)
Typical $87k–$130k, from 11 postings that list pay.
Similar roles usually ask 5+ years.
Skills these teams ask for most
- ✓ PLC 74%
- ✓ Automation 74%
- ✓ Robotics 37%
- Validation (IQ/OQ/PQ) 26%
- ✓ Root cause 22%
✓ = this posting asks for it too. % = share of similar postings that mention it.
At a glance
Pulled from the posting text. If it's not listed here, the posting didn't say.
How to get in at this plant
Five moves over a week or two. The first one takes ten minutes.
- 1
Pick 2–3 people on the Controls team at Axcelis
Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.
- 2
Send a short, curious note
One real question about their work. No favors yet. Each person gets a different note, written for this role.
- 3
Turn a reply into a short call
Questions worth asking about this team:
- What does a normal week look like on your team?
- How did you land the job? What stood out in your interviews?
- 4
Apply with someone vouching for you
If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.
- 5
Bring proof to the interview
One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.
This plant: Axcelis in Beverly
4 other open roles at this site.
- Sr. Reliability Quality Engineer · Quality · Senior
- Equipment Engineer III - Technology Development · Manufacturing · Senior
- Senior Process Engineer · Process · Senior
- Process Engineer - Ion Implant · Process
Full description from AxcelisAs posted on their careers site.ShowHide
The Role
We are seeking a Senior Advanced Controls & Automation Engineer to support the design, development, integration, testing, and deployment of advanced control and automation systems for semiconductor manufacturing equipment. This role is intended for candidates with 3–10 years of experience and is broad enough to accommodate engineers with strengths in PLC-based automation, real-time control systems, motion and industrial network integration, FPGA-based control implementation, controls modeling, and intelligent control methods. The ideal candidate is technically strong, hands-on, and able to contribute across multiple phases of the product lifecycle while working with cross-functional engineering teams.
Key Responsibilities
- ◆Design, develop, integrate, and support industrial automation and control systems used in semiconductor manufacturing equipment and related electromechanical subsystems.
- ◆Develop and maintain PLC-based control logic, industrial automation sequences, interlocks, alarms, and machine state control for complex equipment.
- ◆Design, configure, and validate EtherCAT-based control networks and interfaces for servo drives, remote I/O, sensors, actuators, and distributed subsystems.
- ◆Support FPGA-based controls development and integration for high-speed or deterministic control functions, signal processing, and hardware interfacing.
- ◆Use MATLAB and related engineering tools for controls modeling, simulation, tuning, data analysis, and performance optimization.
- ◆Develop, implement, or evaluate advanced control strategies including model-based control, ANN, and ML approaches for improved system performance, diagnostics, or predictive capabilities.
- ◆Lead or support system integration, debug, root-cause analysis, and performance optimization during development, qualification, and production support.
- ◆Create and execute test plans, analyze system behavior and data, and document results to verify functionality, performance, and reliability.
- ◆Collaborate with software, electrical, mechanical, manufacturing, systems, and field teams to resolve technical issues and improve product performance.
- ◆Contribute to design reviews, DFx efforts, risk reduction, and continuous improvement initiatives related to controls robustness, manufacturability, and serviceability.
- ◆Travel domestically and internationally as required (typically less than 10%).
Requirements
- ✓3–10 years of experience in industrial automation, controls engineering, motion control, robotics, semiconductor equipment, or related electromechanical systems.
- ✓Strong understanding of control theory fundamentals, industrial automation architectures, servo systems, and system-level integration.
- ✓Hands-on experience with PLC programming, automation sequencing, industrial I/O, and machine control concepts.
- ✓Experience with MATLAB for modeling, analysis, control design, data visualization, or simulation.
- ✓Experience with EtherCAT-based systems, industrial communication networks, and distributed control architectures.
- ✓Experience with FPGA-based controls, real-time hardware implementation, or high-speed control interfaces.
- ✓Familiarity with advanced controls, such as model-based control, ANN, ML, or other data-driven control and diagnostics approaches.
- ✓Ability to troubleshoot electrical, mechanical, controls, and software interactions in complex systems.
- ✓Ability to interpret electrical schematics, wiring diagrams, and technical drawings.
- ✓Strong analytical, problem-solving, and hands-on debugging skills.
- ✓Effective written and verbal communication skills with the ability to work across cross-functional teams.
- ✓Self-motivated, detail-oriented, and capable of managing work across multiple priorities in a fast-paced engineering environment.
- ✓Ability to work in a cleanroom environment.
Education
- ✓Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation Engineering, Mechatronics, Robotics, Computer Engineering, or a related field required.
- ✓PhD degree or equivalent practical experience is preferred.
Experience
Typically 3–10 years of hands-on engineering experience involving industrial automation, PLC-based machine control, motion control, semiconductor equipment, robotics, or related precision electromechanical systems.
Experience with the Following Is a Plus
- ✓Experience with PLC platforms, structured text, ladder logic, or other industrial automation programming environments.
- ✓Experience with EtherCAT masters, servo drives, remote I/O, and distributed motion/control systems.
- ✓Working knowledge of MATLAB/Simulink, LabVIEW, Python, or similar engineering and data analysis tools.
- ✓Experience with FPGA development workflows or collaboration w
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Job description
Senior Advanced Control & Automation Engineer – Semiconductor Equipment
Excited to grow your career?
We value our talented employees, and whenever possible strive to help one of our associates grow professionally before recruiting new talent to our open positions. If you think the open position, you see is right for you, we encourage you to apply!
Our people make all the difference in our success.
Axcelis Technologies develops innovative capital equipment for the semiconductor industry. Our Platform Controls team develops control architectures, industrial automation solutions, and advanced control algorithms that enable reliable, high-performance operation of complex subsystems.
As part of the Platform Controls team, this role is for a creative, self-motivated controls engineer to develop, integrate, and maintain industrial automation and control systems for robots, actuators, heaters, I/O devices, and other subsystems used in wafer handling and process equipment. The ideal candidate brings strong experience with PLC programming, MATLAB-based modeling and analysis, EtherCAT networks, FPGA-based controls, and advanced control methods including artificial neural networks (ANN) and machine learning (ML).
