Staff Engineer - Controls and Automation
Kennametal · Orwell, OH
- Level
- Senior
- Team
- Controls
- Travel
- 25%
- Degree
- Required
- Experience asked
- 85+ years
- Industry
- Industrial
- Posted
- 13 days ago
The role in 30 seconds
A senior controls role at Kennametal (industrial) in Orwell, OH. Support, develop, troubleshoot, and improve industrial control systems and automated manufacturing equipment.
- They ask for
- 85+ years · degree required
- Tools it names
- PLC, Robotics, Automation, Tooling
- Day to day
- about 25% travel
Read from the posting. The full description is below.
From the plant jobs report · week of November 2, 2026
Controls Engineer roles in Ohio: typical posted base $100k–$148k.
Median of the low and high ends of 9 live postings that list pay, out of 38 controls engineer openings in Ohio, read from manufacturers' own careers sites.
Ohio plant jobs report →Pay by team and state →What moves pay →
How this role compares
Against 37 other live controls postings in Ohio.
- Base pay
- Not listed in this posting
- Experience asked
- More than usual (85+ vs 5+)
Typical $100k–$148k, from 9 postings that list pay.
Similar roles usually ask 5+ years.
Skills these teams ask for most
- ✓ PLC 79%
- ✓ Automation 79%
- ✓ Robotics 68%
- Team leadership 32%
- AutoCAD 24%
- Root cause 24%
✓ = this posting asks for it too. % = share of similar postings that mention it.
Stands out: this posting asks for Tooling, which few similar roles mention. If you have it, lead with it.
At a glance
Pulled from the posting text. If it's not listed here, the posting didn't say.
How to get in at this plant
Five moves over a week or two. The first one takes ten minutes.
- 1
Pick 2–3 people on the Controls team at Kennametal
Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.
- 2
Send a short, curious note
One real question about their work. No favors yet. Each person gets a different note, written for this role.
- 3
Turn a reply into a short call
Questions worth asking about this team:
- What does a normal week look like on your team?
- The posting says about 25% travel. Between which sites?
- How did you land the job? What stood out in your interviews?
- 4
Apply with someone vouching for you
If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.
- 5
Bring proof to the interview
One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.
This plant: Kennametal in Orwell
2 other open roles at this site.
- Quality Engineer · Quality
- Manufacturing Maintenance Technician - 3rd shift · Reliability · Technician
Full description from KennametalAs posted on their careers site.ShowHide
Job Summary
Kennametal has an opening for an experienced professional in Controls Engineering, Electrical Engineering, or Mechatronics to support and advance automation initiatives within our manufacturing facilities. The ideal candidate will possess extensive hands-on experience with industrial control systems, PLC programming, robotics, automated material handling systems, motion control, industrial networking, and machine safety systems.
This role is responsible for developing, troubleshooting, maintaining, and improving automated manufacturing equipment while supporting strategic automation projects focused on safety, quality, productivity, reliability, and cost reduction. The successful candidate will demonstrate strong technical expertise, excellent troubleshooting abilities, effective communication skills, and the ability to work both independently and collaboratively in a fast-paced manufacturing environment.
Key Job
Responsibilities
- ◆Support, develop, troubleshoot, and improve industrial control systems and automated manufacturing equipment.
- ◆Program and troubleshoot PLCs using platforms such as Allen-Bradley/Rockwell Automation, Siemens, or similar systems.
- ◆Diagnose and resolve issues involving controls, sensors, motors, drives, relays, safety circuits, control panels, and electrical systems.
- ◆Ensure control and electrical systems comply with applicable engineering and safety standards.
- ◆Support the installation, commissioning, startup, and qualification of new equipment and automated systems.
- ◆Collaborate with equipment suppliers and system integrators on the design, implementation, and troubleshooting of automation solutions.
- ◆Lead or support automation projects focused on improving safety, quality, throughput, reliability, and manufacturing costs.
- ◆Partner with electricians, maintenance technicians, manufacturing engineers, and operations personnel to identify improvement opportunities and implement solutions.
- ◆Provide technical support, training, and mentoring to engineers and technical personnel.
- ◆Support equipment and process transfers while driving automation standardization across the organization.
- ◆Develop and maintain electrical schematics, control documentation, I/O lists, and system documentation.
- ◆Ensure appropriate documentation is completed and maintained for all new and modified equipment.
- ◆Travel up to 25%, depending on project activity and support
requirements
across manufacturing facilities.
Education, Work Experience, Skills, Certificates
- ✓Bachelor's degree in Controls Engineering, Electrical Engineering, Mechatronics, or a related technical field required.
- ✓Preferred minimum of 10 years of practical experience in controls engineering, electrical engineering, automation, or related manufacturing environments.
- ✓Extensive experience with industrial control systems and PLC programming.
- ✓Strong knowledge of industrial robotics, automated material handling systems, servo systems, VFDs, motion control, and industrial networking.
- ✓Experience with machine safety systems and safety PLCs required.
- ✓Hands-on experience working with industrial manufacturing equipment.
- ✓HMI/SCADA development and troubleshooting experience preferred.
- ✓Project management experience preferred.
- ✓Strong troubleshooting and analytical problem-solving skills.
- ✓Excellent verbal and written communication skills.
- ✓Ability to prioritize multiple tasks and manage time effectively.
- ✓Ability to work independently and as part of a cross-functional team in a fast-paced manufacturing environment.
- ✓Willingness to support multiple manufacturing locations as business needs require.
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About Kennametal
With over 85 years as an industrial technology leader, Kennametal Inc. delivers productivity to customers through materials science, tooling and wear-resistant solutions. Customers across aerospace and defense, earthworks, energy, general engineering and transportation turn to Kennametal to help them manufacture with precision and efficiency. Learn more at kennametal.com . Follow @Kennametal: Instagram, Facebook, LinkedIn and YouTube.
Job Title: Staff Engineer – Controls and Automation
Location: Orwell, OH (Primary Location)
While the primary location for this position is Orwell, OH , we will also consider qualified candidates for opportunities in Rogers, AR; Asheboro, NC; and Bedford, PA .
