Process Engineer

• ◆Provide technical support on the production floor to resolve equipment or process-related issues.
• ◆Create, validate, and document manufacturing processes (SOPs), including defining equipment and manpower requirements.
• ◆Develop and maintain Process Flow Charts, PFMEA (Process Failure Mode and Effects Analysis), and MPIs (Manufacturing Process Instructions) for server assembly and rack integration.
• ◆Investigate and resolve operational problems, including equipment issues, material variances, and production bottlenecks, to maintain smooth operations.
• ◆Manage ECO/ECN/MCO/PA/Deviation and ensure smooth implementation on the live line without stopping production.
• ◆Provide production training in the areas of MPI.
• ◆Manage BOMs (Bill of Materials) and ensure accurate routing setup in SFCS systems.
• ◆Manage and maintain the Shop Floor Control System (SFCS).
• ◆Define tooling scope and oversee the design and building of fixtures/jigs required for assembly.
• ◆Lead the "First Article Inspection" (FAI) and sample building phases to validate process capability before mass production.
• ◆Analyze production line defects and lead root cause analysis to improve Production Yield and reduce scrap rates.
• ◆Assist in resolving quality complaints and implement corrective actions for production line problems.
• ◆Lead Design for Manufacturing/Assembly (DFM/DFA) reviews to ensure Server/Rack designs are viable for high-speed assembly.
• ◆Manage the transition from New Product Introduction to Mass Production, ensuring process capability (Cpk) is met before full ramp-up.
• ◆Lead investigations into production defects using 8D or 5-Why methodologies.
• ◆Monitor First Pass Yield (FPY) and implement corrective actions to reduce scrap and rework rates.
• ◆Manage the test Infrastructure BOM and collaborate with MFG tech to set up the SLT/RLT infrastructure.
• ◆Develop and maintain the floor stock BOM.
• ◆Perform continuous improvement using the Lean program.
• ◆Perform time/motion study and capacity analysis for manufacturing processes.
• ◆Collaborate with production teams to address process/quality issues and implement corrective actions.
• ◆Collaborate with QE/TE/PM to ensure alignment of quality objectives and priorities.

Candidates should have a Bachelor’s Degree in an Engineering discipline (preferably Industrial or Mechanical), or equivalent experience, with 4+ years’ experience in a similar role. The role demands established analytical and problem-solving skills and a strong continuous improvement mindset to drive and identify improvement plans. An in-depth understanding of manufacturing processes is essential, along with understanding of standard product development processes and knowledge of DFx. Understanding PFMEA and Six Sigma processes is highly desirable. Proficiency in MS/Office (Word, Excel, etc.), excellent written and verbal communication skills including presentation skills, and an understanding of Lean Manufacturing, Six Sigma, and 5S disciplines are also expected. Flexibility to travel to other client sites is part of the role.