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Pharmaceutical Process Engineer SME

TAI (Formerly TAI Engineering) · Baltimore, MD

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Level
Engineer
Team
Process
Base pay
$120k–$155k
Degree
Required
Experience asked
35+ years
Industry
Industrial
Posted
Recently

The role in 30 seconds

An engineer-level process role at TAI (Formerly TAI Engineering) (industrial) in Baltimore, MD. In this key role, you'll manage projects from concept through detailed design, performing tasks such as equipment sizing, process validation, and implementing control systems.

They ask for
35+ years · degree required
Tools it names
Lean, Six Sigma, Value stream mapping, FDA / GMP, Validation (IQ/OQ/PQ), Automation
Base pay
$120k–$155k

Read from the posting. The full description is below.

How this role compares

Against 9 other live process postings in Maryland.

Base pay
About 18% above similar roles

Typical $104k–$128k, from 5 postings that list pay.

Experience asked
More than usual (35+ vs 10+)

Similar roles usually ask 10+ years.

Skills these teams ask for most

  • Root cause 60%
  • ✓ Lean 50%
  • ✓ Validation (IQ/OQ/PQ) 40%
  • ✓ Six Sigma 40%
  • ✓ FDA / GMP 20%
  • ✓ Automation 20%

✓ = this posting asks for it too. % = share of similar postings that mention it.

It asks for 35+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

Promotion path mentioned

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Process team at TAI (Formerly TAI Engineering)

    Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • Is the work mostly new product launches or sustaining existing lines?
    • How much time do you spend on the floor versus at a desk?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

Full description from TAI (Formerly TAI Engineering)As posted on their careers site.Show

About The Role

Join TAI as a Pharmaceutical Process Engineer SME to drive critical engineering design and optimization projects for our pharmaceutical clients. In this key role, you'll manage projects from concept through detailed design, performing tasks such as equipment sizing, process validation, and implementing control systems. If you have a Chemical/Biochemical Engineering degree, deep knowledge of regulatory requirements, and are ready to contribute to both operational excellence and business growth, we invite you to apply.

About TAI

TAI has been a leading multidisciplinary firm for over 35 years, providing expert engineering, management, and technical services to industrial, manufacturing, commercial, and mission‑critical markets. With over 300 skilled professionals, 16 different divisions, and 6 offices across the U.S., TAI offers single‑source solutions for complex projects, built on long‑term client partnerships and a culture that attracts top talent. Team members at TAI are capable, well‑rounded, flexible, and optimistic. We seek people who make decisions that support the common good and work for both clients and each other.

Responsibilities

  • ◆Plan, organize, research, and perform preliminary and detailed design, preparing and reviewing documentation.
  • ◆Receive general administrative direction from the division manager and design one or more projects of varying size and complexity.
  • ◆Coordinate project documentation and direct CAD designers for the preparation of design drawings; interpret applicable regulations and standards; provide SME support for regulatory audits and inspections.
  • ◆Coordinate project design with other engineering disciplines.

requirements

and quality standards.

  • ✓Conduct risk assessments and process validation.
  • ✓Implement process automation and control systems.
  • ✓Perform troubleshooting and resolve process‑related issues.
  • ✓Collaborate with R&D, quality assurance, and production teams.
  • ✓Manage scale‑up processes from laboratory to production scale.
  • ✓Document all processes and maintain detailed records utilizing good documentation practices (GDP).
  • ✓Analyze process data and drive continuous improvement initiatives.
  • ✓Provide subject‑matter expertise for teams and projects.
  • ✓Perform process engineering design, including researching regulations and standards, preparing engineering calculations, studies, and detailed design documents.
  • ✓Manage scope of work, budget, and schedule for tasks performed.
  • ✓Direct CAD designers for the preparation of design drawings.
  • ✓Perform design quality control and collaborate with multidisciplinary teams.
  • ✓Ensure compliance with corporate standards for safety, quality control, and project management.
  • ✓Ensure compliance with corporate process engineering and design standards.

Qualifications

  • ✓Bachelor's degree in Chemical Engineering, Biochemical Engineering, or a related field.
  • ✓Minimum 10 years of applicable experience with pharmaceutical manufacturing processes, equipment, FDA regulations, and cGMP guidelines.
  • ✓Applicable project experience with cross‑functional engineering teams.
  • ✓Experience with Lean Manufacturing and Six Sigma methodologies.
  • ✓Understanding of process validation and quality control.
  • ✓Understanding of pharmaceutical safety protocols and risk management.
  • ✓Strong technical writing skills for documenting and reporting.
  • ✓Strong problem‑solving and analytical skills.
  • ✓Demonstrated leadership, interpersonal, and communication skills.
  • ✓Ability to perform field work that includes walking, kneeling, sitting, standing, climbing stairs and/or ladders.
  • ✓Willingness to travel to client sites.
  • ✓Ability to interact with customers to gather critical information.
  • ✓Ability to manage multiple projects and deadlines.
  • ✓Ability to promote a team environment.
  • ✓Excellent verbal and written communication skills; good customer relations; positive work attitude; willingness to learn new skills.

Proficiency In Development Of The Following Pharmaceutical Design Documentation

  • ✓User Requirement Specifications (URS)
  • ✓Process analytical and controls strategy
  • ✓Product capacity verification calculations
  • ✓Raw material and finished goods format

requirements

  • ✓Quality control, in‑process testing, and Lab strategy
  • ✓Product containment limits
  • ✓Production and technical transfer details
  • ✓Media, Energy, and Mass balances
  • ✓Materials handling strategy
  • ✓Value stream mapping
  • ✓Batch documentation strategy
  • ✓Equipment campaign, turnaround, and cleaning strategy
  • ✓Operational manning estimates
  • ✓Manufacturing, process equipment, and process utility descriptions
  • ✓Process equipment sizing and specifications
  • ✓Process equipment datasheets
  • ✓Process utility

requirements

  • ✓Standard Operating Procedures (SOP), work instructions, operator training guides, and preventative maintenance instructions
  • ✓SME support for commissioning and qualification of equipment, utility systems and facilities, including IQ, OQ, and PQ
  • ✓Process functional specifications
  • ✓Process Block Diagrams (PBD)
  • ✓Process Flow Diagrams (PFD)
  • ✓Process and Instrumentation Diagrams (P&ID)

Candidates Shall Be Profi

Show full description ↓

Engineering Design (90‑95%)

  • •Design and optimize pharmaceutical manufacturing processes, including sizing and selection of process equipment and utility systems.
  • •Ensure compliance with regulatory

Business Development Support (5‑10%)

  • •Attend site walks and on‑site meetings as required.
  • •Collaborate with the business development team, contributing to proposals, client engagements, and discussions on TAI’s process engineering expertise and technical approach.
  • •Support relationships of existing clients to promote maintenance and growth of those relationships.
  • •Assist in proposal development and engineering fee estimation for opportunities identified by the business development team.
  • •Act as liaison with corporate managers for process engineering scope and fee development.

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