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INDUSTRIAL AUTOMATION SPECIALIST

Gerdau · Wilton, IA

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Level
Specialist
Team
Controls
Degree
Preferred
Experience asked
10+ years
Industry
Metals
Posted
3 days ago

The role in 30 seconds

A specialist controls role at Gerdau (metals) in Wilton, IA. An Automation Specialist will install, maintain, and replace automation systems throughout the production process.

They ask for
10+ years · degree preferred
Tools it names
Root cause, PLC, Robotics, Automation

Read from the posting. The full description is below.

From the plant jobs report · week of November 2, 2026

Controls Engineer roles in the US: typical posted base $99k–$141k.

Median of the low and high ends of 336 live postings that list pay, out of 957 controls engineer openings in the US, read from manufacturers' own careers sites.

Iowa plant jobs report →Pay by team and state →What moves pay →

How this role compares

Against 9 other live controls postings in Iowa.

Experience asked
More than usual (10+ vs 4+)

Similar roles usually ask 4+ years.

Skills these teams ask for most

  • ✓ PLC 60%
  • ✓ Automation 60%
  • Tooling 50%
  • ✓ Robotics 40%
  • Team leadership 40%
  • ✓ Root cause 20%

✓ = this posting asks for it too. % = share of similar postings that mention it.

It asks for 10+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone doing this work there first.

At a glance

Lifts up to 35 lbs

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Controls team at Gerdau

    Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

This plant: Gerdau in Wilton

1 other open role at this site.

Full description from GerdauAs posted on their careers site.Show

Essential functions

  • ◆Performs advanced PLC programming and HMI programming, networking, and troubleshooting; set up and install hardware; and as necessary evaluate equipment making recommendation for design changes and improvements.
  • ◆Has expert knowledge and understanding, as well as the ability to modify, ancillary systems or equipment used in conjunction with PLCs such as operating systems, software packages, drives and/or data acquisition systems, taking care to identify the root causes of equipment failure.
  • ◆May check and calibrate plant instrumentation; routinely checks plant equipment, reheat furnace, melt shop electronic systems or other instrumentation. Will document testing of emergency systems for compliance purposes. Will work with analytic software, calculators, meters, and electronic probes in order to diagnose faults in circuitry.
  • ◆Interprets schematics/blueprints at an expert level.
  • ◆Research, specify, and help source equipment, parts, and digital solutions.

Responsibilities

  • ◆Works with related diagnostic equipment including digital voltmeter, multi-voltmeter, oscilloscope, and other electronic tools and equipment.
  • ◆Plans and assists engineers and plant leadership with projects that involve installation or modification of equipment.
  • ◆Helps in coordinating the activities and troubleshooting of maintenance employees and contractors on assigned projects.
  • ◆Follow all PPE

requirements

and safety rules and guidelines for all tasks being performed.

  • ✓Responsible for training other personnel on electrical systems, PLC’s, HMI’s, networks, process changes, etc.
  • ✓Perform all other duties as assigned.

Qualifications

  • ✓High school diploma or GED. Associates or Bachelor’s degree in mechanical or electrical engineering or Automation technology, robotics, or a closely related technical field is preferred.
  • ✓10 years of heavy industrial electrical maintenance experience preferred.
  • ✓Experience working in an industrial environment.
  • ✓Maintain a working knowledge/understanding of and be familiar with computer science, mechanics, electronics, machinery, human-machine interfaces, and process controls.
  • ✓Must possess strong math, computer, and electrical skills.
  • ✓Must be familiar with a variety of hand tools and be an excellent problem solver. It is critical to have a thorough understanding of equipment including motors, drives, pneumatics, and hydraulics.
  • ✓Ability to read blueprints.
  • ✓Advanced knowledge and verifiable training and/or work experience in: AC/DC motor theory PLC Programing/network configuration Factory Talk HMI system configuration Expert drive knowledge ABB and Rockwell Electrical controls Data acquisition systems, process cameras, HMI Interfaces.

Requirements

  • ✓Ability to climb stairs, climb ladders, reach, squat, tolerate prolonged standing or walking, balance, bend, operate mobile equipment, crawl, kneel, and push and pull objects.
  • ✓Ability to reach, squat, and tolerate prolonged sitting and lift up to 35 lbs.
  • ✓Work in extreme temperatures up to 160°F and in cramped quarters and heights.
  • ✓Must work a shift schedule, including days, nights, and weekends.
  • ✓Ability to work call ins for emergency work when the plant is down.
  • ✓Ability to tolerate working in areas where noise levels can reach 120 decibels.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this classification. They are not intended to be construed as an exhaustive list of all responsibilities, duties, and skills required of personnel so classified.

If you are vision-impaired or have some other disability under the Americans with Disabilities Act / Accessible Canada Act or a similar law, and you wish to discuss potential accom

Show full description ↓

At Gerdau, we empower our people to grow, thrive, and make a difference—together. With a culture built on trust and teamwork, we offer meaningful work, continuous development, and opportunities to shape your future. We invite you to come work with us, where your contributions are valued, your voice is heard, and your career is forged with purpose

General summary

An Automation Specialist will install, maintain, and replace automation systems throughout the production process.

Must be able to troubleshoot component parts, service and repair industrial process control systems, instrumentation, robotic assembly devices, and computer-controlled equipment designed to reduce human interaction.

Work involves a wide range of diversified and complex duties including installation, modification, and programming of complex closed loop and digital electronic equipment. Subject matter expert in the area of Programmable Logic Controller (PLC) programming (Primarily Rockwell and ABB), and HMI Systems. Automation, and instrumentation including motion sensors, control components, load cells, VFD’s, photosensors, camera systems and other vital technology.

In addition to maintaining smooth operation, you will operate as a subject matter expert (SME) for leadership and key decision-makers, delivering reports on current automation capabilities and future opportunities. This is a specialized position, and our ideal applicant has considerable experience and education in engineering, robotics, and production automation.

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