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Staff Motor Controls Engineer

Ford · Long Beach, CA

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Level
Senior
Team
Controls
Base pay
$150k–$284k
Degree
Required
Experience asked
10+ years
Industry
Automotive
Posted
23 days ago

The role in 30 seconds

A senior controls role at Ford (automotive) in Long Beach, CA. In general, it is expected that the motor controls engineer will stay informed about industry trends, support validation and testing activities, and contribute to technology roadmaps and customer-facing attributes.

They ask for
10+ years · degree required
Tools it names
Root cause, Validation (IQ/OQ/PQ), Plant layout
Base pay
$150k–$284k
Day to day
some off-shift / weekend coverage

Read from the posting. The full description is below.

How this role compares

Against 82 other live controls postings in California.

Base pay
About 44% above similar roles

Typical $123k–$179k, from 54 postings that list pay.

Experience asked
More than usual (10+ vs 5+)

Similar roles usually ask 5+ years.

Skills these teams ask for most

  • Automation 60%
  • PLC 45%
  • Python 40%
  • ✓ Validation (IQ/OQ/PQ) 37%
  • Robotics 31%

✓ = this posting asks for it too. % = share of similar postings that mention it.

Stands out: this posting asks for Plant layout, which few similar roles mention. If you have it, lead with it.

It asks for 10+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

Off-shift / weekend coverage

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Controls team at Ford

    We found 10 people at this company and state: 8 on the team, 2 leaders. Engineers who joined in the last year or two reply the most. See them ↓

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

    Write to Douglas → (free)
  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • How does off-shift and weekend coverage work?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

This plant: Ford in Long Beach

4 other open roles at this site · 10 people we found on the controls team.

Full description from FordAs posted on their careers site.Show

requirements

and develop technical specifications for control system components, ensuring compliance with industry standards and regulations, and correlated analytical models.

  • ✓Collaborate with cross-functional teams to integrate control strategies with hardware and software components and validate system functionality through simulation and testing.
  • ✓Identify and track key system decisions that establish technology roadmaps and customer facing attributes.
  • ✓Utilize necessary tools such as oscilloscopes, multimeters, and frequency response analyzers to bring-up and test controls on target hardware.
  • ✓Lead troubleshooting and root cause analysis efforts to identify and resolve control system-related issues and implement corrective actions to improve system performance and reliability.
  • ✓Stay current with industry trends and advancements in control theory, power electronics, and automotive technologies, and apply this knowledge to enhance control system designs and functionalities.
  • ✓Support the development of validation and verification plans.
  • ✓Participate in testing and validation activities to ensure control system performance and safety

requirements

are met.

You'll have...

  • ✓Electrical Engineering, Mechanical Engineering, Physics Degree or similar degree
  • ✓10+ years of experience designing, developing, and releasing products.
  • ✓Sound knowledge of power electronics and control theory.
  • ✓Experience coding control algorithms and inverter applications in embedded C.
  • ✓Experience designing and optimizing controls for motor inverters, chargers, DCDCs, or similar mass-produced automotive grade power electronic products.
  • ✓Hands-on experience building, optimizing, and launching motor control systems using induction motors and/or PMSMs for traction control
  • ✓Strong power electronics and digital controls background, particularly in motor drive applications, DCDC, and/or chargers.
  • ✓Experience in modeling control systems using MATLAB/Simulink, PLECS or similar.
  • ✓Hands-on experience building and launching automotive products and prototyping powertrain systems.
  • ✓Ability to read and interpret component datasheets, PCB schematics and layout design.

Even better, you may have...

  • ✓PhD degree in engineering
  • ✓Knowledge of fault tolerant machine topologies and optimization of inverters for sensorless control.
  • ✓Deep understanding of sensorless controls techniques.
  • ✓Experience with Microsoft Office, Confluence, and Jira applications.
  • ✓Experience with instrumentation and measurement of powertrain systems in a lab environment.
  • ✓Experience using git or similar version control system.
  • ✓An eagerness to work cross-functionally in a dynamic environment where you are part of a high performing team.
  • ✓A systems approach to design and development with the desire and curiosity to strive for exceptional delivery execution and continuous improvement.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all of the above? No matter what you choose, we offer a work life that works for you, including:

  • ✓Immediate medical, dental, vision and prescription drug coverage
  • ✓Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • ✓Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • ✓Vehicle discount program for employees and family members and management leases
  • ✓Tuition assistance
  • ✓Established and active employee resource groups
  • ✓Paid time off for individual and team community service
  • ✓A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
  • ✓Paid time off and the option to purchase additional vacation time.

This position is a leadership level 6 and ranges from $150,200-$283,500.

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/LL6

Visa sponsorship is available for this position.

Candidates for positions with Ford M

Show full description ↓

The drive-inverter controls engineer will develop advanced control algorithms for automotive traction inverter systems to optimize reliability, performance, efficiency, and cost. Further, algorithms to monitor and manage the state of system components are developed to ensure safe operation of the assets and guarantee the desired durability of all components. In general, it is expected that the motor controls engineer will stay informed about industry trends, support validation and testing activities, and contribute to technology roadmaps and customer-facing attributes.

What you'll do...

  • •Develop and implement control algorithms for automotive traction inverter systems, ensuring reliability, safety, optimal performance and efficiency.
  • •Develop and implement controls algorithms to monitor and diagnose the state of system components.
  • •Develop firmware for the traction inverter and power electronic systems. Firmware will be enabled to support continuous improvements and optimizations for high-volume applications through over-the-air (OTA) updates.
  • •Develop control system simulations to verify algorithms.
  • •Participate in inverter hardware selection and optimization for durability, efficiency, and performance.
  • •Develop block and system diagrams to showcase interactions between subsystems.
  • •Develop, analyze and interpret system

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