Director of Manufacturing Engineering – Sanford Advanced Manufacturing

Caterpillar is seeking a Director of Manufacturing Engineering to lead manufacturing engineering strategy for a new advanced manufacturing operation in Sanford, North Carolina. This role is central to building a new facility from the ground up. You will shape the factory’s digital, automated and connected manufacturing capabilities during startup with leadership for the systems, organization, technical standards and operating discipline needed for long-term success.

You will lead from facility development and equipment commissioning through production ramp-up, go-live and stable operations. Working across operations, product engineering, quality, supply chain, facilities, safety, information technology and external partners, you will create scalable manufacturing capabilities.

A significant part of this assignment will focus on smart manufacturing, including automation, connected equipment, manufacturing execution systems, digital work processes, real-time performance data and advanced material movement. The role requires a leader who can connect manufacturing engineering, operations and technology decisions into one practical operating model.

A core objective of the role will be to transform traditional manufacturing processes with longer build cycles into a faster, more responsive operating model. This leader will use automation, connected systems, advanced material flow and process redesign to reduce end-to-end build time while maintaining safety, quality and process control.

• ◆Lead manufacturing engineering for a new advanced manufacturing facility development through go-live.
• ◆Lead the deployment of smart manufacturing capabilities and digital manufacturing standards, including robotics, industrial automation, connected equipment, digital work instructions, manufacturing execution systems, smart factory platforms, automated inspection, data visibility and advanced material movement solutions.
• ◆Lead the transition from traditional production cycles to shorter build times by identifying constraints, redesigning manufacturing processes and deploying automation, connected equipment and advanced material-flow solutions.
• ◆Direct equipment design reviews, supplier technical reviews, installation planning, equipment acceptance, process qualification, startup issue resolution and complex engineering project execution.
• ◆Establish and execute the manufacturing engineering strategy, including production processes, plant layout, material flow, tooling, equipment, automation, machine connectivity, digital manufacturing systems and technical support infrastructure.
• ◆Develop and manage an integrated manufacturing-readiness plan covering facility requirements, equipment procurement, installation, commissioning, process validation, workforce readiness and production launch.
• ◆Build and develop an inclusive, high-performing manufacturing engineering organization with technical capability, operating discipline and leadership depth needed to support startup, and go-live.
• ◆Partner with operations, product engineering, quality, supply chain, facilities, safety, finance, information technology, equipment suppliers and external partners to achieve facility, equipment and production-readiness milestones.
• ◆Establish standard work, process controls, engineering governance, operating procedures and performance measures that support safe, repeatable and scalable manufacturing.
• ◆Use manufacturing data, process signals, equipment performance, quality, yield, runtime, capacity and cost data to improve flow, eliminate waste, increase process capability and implement sustainable improvements.
• ◆Translate demand forecasts and product plans into short-term and long-term capacity, resource, technology and capital requirements.
• ◆Guide the resolution of technically challenging manufacturing problems and ensure durable corrective actions are implemented.
• ◆Present project status, investment recommendations, technical risks, tradeoffs and mitigation plans to senior leaders and other decision-makers.

What You Have

Strategic Thinking: Ability to create long-term manufacturing strategies aligned with growth, operational excellence and competitive advantage.

Change Leadership: Ability to lead organizational change, manufacturing modernization and adoption of new technologies and processes.

Influencing and Executive Communication: Ability to present evidence-based recommendations, build alignment and influence decisions across functions and leadership levels.

Automation and Smart Manufacturing: Knowledge of robotics, industrial automation, manufacturing execution systems, machine connectivity, smart factory platforms, equipment data, digital work instructions and connected manufacturing solutions.

Manufacturing Velocity and Flow: Ability to reduce end-to-end build tim