BAE Systems - Principal Reliability Engineer
BAE Systems · Wayne, NJ
- Level
- Senior
- Team
- Reliability
- Base pay
- $129k–$219k
- Degree
- Required
- Experience asked
- 6+ years
- Industry
- Aerospace & defense
- Posted
- 22 days ago
The role in 30 seconds
A senior reliability role at BAE Systems (aerospace & defense) in Wayne, NJ. Collect, analyze, and interpret reliability data from various sources (field failures, testing, simulations) to identify trends, potential areas for improvement, and quantify product reliability.
- They ask for
- 6+ years · degree required
- Tools it names
- Root cause, CAPA
- Base pay
- $129k–$219k
Read from the posting. The full description is below.
How this role compares
Against 7 other live reliability postings in New Jersey.
- Experience asked
- More than usual (6+ vs 4+)
Similar roles usually ask 4+ years.
Skills these teams ask for most
- ✓ Root cause 63%
- ✓ CAPA 38%
- Minitab 25%
- FDA / GMP 25%
- AutoCAD 25%
- Six Sigma 25%
✓ = this posting asks for it too. % = share of similar postings that mention it.
At a glance
Pulled from the posting text. If it's not listed here, the posting didn't say.
How to get in at this plant
Five moves over a week or two. The first one takes ten minutes.
- 1
Pick 2–3 people on the Reliability team at BAE Systems
We found 6 people at this company and state: 5 on the team, 1 leaders, plus 2 likely hiring managers. Engineers who joined in the last year or two reply the most. See them ↓
- 2
Send a short, curious note
One real question about their work. No favors yet. Each person gets a different note, written for this role.
Write to Kevin → (free) - 3
Turn a reply into a short call
Questions worth asking about this team:
- What does a normal week look like on your team?
- How did you land the job? What stood out in your interviews?
- 4
Apply with someone vouching for you
If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.
- 5
Bring proof to the interview
One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.
This plant: BAE Systems in Wayne
2 other open roles at this site · 6 people we found on the reliability team.
- Senior Reliability Engineer - Hybrid · Reliability · Senior
- Senior Principal Reliability Engineer - Hybrid · Reliability · Senior
Full description from BAE SystemsAs posted on their careers site.ShowHide
responsibilities
as you progress within the company.
The BAE Systems C4ISR team develops and supports a diverse portfolio of technologies vital to modern warfare, integrated into platforms like the F-16, F-18, E-2D, and F-35. Our products include: Electronic Warfare Systems: Systems for detecting, jamming, and protecting against electronic threats; Precision Navigation Systems: High-accuracy positioning, navigation, and timing solutions; Advanced Displays & Processing: Ruggedized displays and computing platforms for harsh environments; and Data Links: Secure and reliable data communication networks. We provide the critical command, control, and intelligence capabilities our customers rely on.
Failure Analysis & FRACAS (Failure Reporting, Analysis, and Corrective Action System)
- ◆Analyze failed hardware and software components from production and field returns to determine root cause of failures and assist in developing corrective actions. This includes understanding failure mechanisms and applying engineering principles to diagnose issues.
- ◆Collaborate with internal teams (Quality, Hardware Design, Manufacturing, Software Engineering) to gather information, facilitate investigations, and implement solutions.
- ◆Interface with Suppliers/Vendors to review their failure analysis findings, ensure alignment, and drive resolution of supplier-related issues.
- ◆Perform detailed failure analysis using a variety of techniques (visual inspection, microscopy, component-level testing, data analysis, and potentially more advanced techniques like X-ray or SEM depending on your product).
- ◆Author clear, concise, and technically accurate customer-facing failure reports and narratives, including recommended corrective actions and clear communication of technical issues.
- ◆Maintain and update the FRACAS database with accurate failure data, analysis results, and corrective action tracking.
- ◆Review and interpret data from manufacturing process monitoring, environmental stress screening (ESS), and system testing to identify potential reliability concerns.
- ◆Collaborate with test teams to investigate failure modes, refine test procedures, and improve test coverage.
Required Education, Experience, & Skills
- ✓Bachelor’s degree in engineering (Electrical, Mechanical, Aerospace, Systems, or related field) with at least 6 years of experience (4 years with a Masters degree)
- ✓Strong analytical and problem-solving skills.
- ✓Excellent written and verbal communication skills.
- ✓Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint).
- ✓Ability to work independently and as part of a team.
- ✓Ability to obtain/maintain a security clearance.
- ✓Lead reliability science initiatives, including failure analysis, proposal development, and program status management. Proven ability to lead cross-functional teams.
Preferred Education, Experience, & Skills
- ✓Experience with failure analysis techniques (e.g., visual inspection, microscopy, X-ray, electrical tes
Show full description ↓Show less ↑
Job Description BAE Systems is a leading global defense, security, and aerospace company. We deliver a full range of products and services for air, land and naval forces, as well as advanced electronics, information technology solutions, and cyber security. We are experiencing significant growth, driven by innovation and a commitment to supporting our customers. Join us and be a part of something bigger!
We are seeking a motivated and detail-oriented Reliability Engineer to join our dynamic C4ISR (Command, Control, Communications, Computers, Intelligence, Surveillance, and Reconnaissance) Systems team. This position offers an excellent opportunity for a recent graduate or early-career professional to gain hands-on experience in a critical engineering discipline, supporting cutting-edge technologies and contributing to national security. You will play a vital role in ensuring the reliability and performance of our systems, working alongside experienced engineers and contributing to continuous improvement. This role is designed for growth, with opportunities to expand your skill set and take on increasing
Reliability Data Analysis & Prediction
- •Collect, analyze, and interpret reliability data from various sources (field failures, testing, simulations) to identify trends, potential areas for improvement, and quantify product reliability.
- •Utilize statistical tools and techniques (Weibull analysis, MTBF/MTTR calculations, FMECA, Root Cause Analysis, hypothesis testing) to assess system reliability and predict future performance.
- •Develop and maintain reliability prediction models to assess design margins and optimize product life.
- •Perform Reliability Growth Analysis to track improvement over time.
- •Contribute to the development of reliability test plans and strategies.
Maintainability & Testability Analysis
- •Perform Maintainability analysis, estimate Mean Time To Repair (MTTR), and identify opportunities to improve product serviceability.
- •Perform system-level testability analysis and demonstrate the effectiveness of diagnostic features.
- •Support the development and implementation of diagnostic procedures to facilitate efficient troubleshooting.
Process Improvement & Quality Assurance
- •Identify opportunities to improve manufacturing processes, design practices, and quality control procedures to reduce failure rates and enhance product reliability.
- •Contribute to the development and implementation of corrective and preventative actions (CAPA).
- •Participate in Design for Reliability (DFR) and Design for Manufacturability (DFM) reviews.
- •Lead small-scale reliability improvement projects.
Documentation & Reporting
- •Create and maintain detailed documentation of failure analysis results, test procedures, reliability data, and analysis reports.
- •Prepare and deliver presentations summarizing reliability findings for internal stakeholders (engineering teams, management) and potentially external stakeholders (customers, vendors).