Sr. Tooling Engineer, Plastic Injection Molding (Starlink)

• ◆Lead the development of new plastic injection tooling projects to meet a wide range of product performance and cosmetic

• ✓Lead and refine the design for manufacturing process by collaborating with supply management, product design, industrial design, and manufacturing engineering groups on material selection, design feasibility, and aesthetics of new plastic part and tooling designs
• ✓Research and identify new materials, manufacturing technologies, and finish options
• ✓Inform estimations of prototype and production manufacturing costs - tooling, secondary assembly, secondary finishing, and piece part
• ✓Participate in supplier audits and final supplier selection
• ✓Write prototype/development tooling request for quotes (RFQs)
• ✓Publish and maintain a live master tooling schedule
• ✓Conduct final approval for tooling design by performing DFM with supplier, including reviewing draft, gating strategy, Moldflow, and Mold Warp analysis
• ✓Review and approve prototype/development tool designs, and tooling maintenance procedures
• ✓Track suppliers' weekly build progress while participating in T1 samples
• ✓Conduct final approval for releasing tooling to production teams by assessing part quality at tooling trials. This includes generating first article inspection (FAI) reports, Production Part Approval Process (PPAP) reports to ensure parts meet drawing and design specifications
• ✓Decide corrective actions and direct tooling teams to perform tooling modifications when parts to not conform to design specifications

• ✓Bachelor’s degree in mechanical, materials engineering or other engineering discipline; OR 10+ years of professional experience engineering injection mold tools in lieu of a degree
• ✓5+ years of professional experience in direct hands-on injection mold design and/or injection mold construction

• ✓10+ years of experience in direct hands-on injection mold design and/or injection mold construction
• ✓Detailed understanding of plastics molding-related process variables and their impact on throughput, quality, and yield rate
• ✓Strong to expert-level 3D CAD skills, including advanced surfacing and large assemblies
• ✓Siemens NX fluency or must be able to learn and adopt it quickly as it will be the design package used
• ✓Knowledge and experience in scientific molding/RJG molding
• ✓Strong experience in setting up and performing detailed mold simulations (Autodesk Moldflow)

• ✓Willingness to travel to other SpaceX sites and/or vendors for extended periods of time (~ 50% of the time) including international
• ✓Ability to lift up to 40 Ibs unassisted
• ✓Standing and/or walking for long periods of time
• ✓Willingness to work long hours and weekends as necessary to accommodate manufacturing and test campaigns

ITAR

• ✓To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here .

and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com .