
Sr. Process Controls Engineer, Solar Cell Factory (Starlink)
SpaceX · Bastrop, TX
- Level
- Senior
- Team
- Controls
- Degree
- Required
- Experience asked
- 5+ years
- Industry
- Aerospace & defense
- Posted
- 30+ days ago
The role in 30 seconds
A senior controls role at SpaceX (aerospace & defense) in Bastrop, TX. § 1157, or (iv) Asylee under 8 U.S.C.
- They ask for
- 5+ years · degree required
- Tools it names
- Root cause, PLC, Robotics, Automation, EHS / safety
- Day to day
- some off-shift / weekend coverage
Read from the posting. The full description is below.
How this role compares
Against 56 other live controls postings in Texas.
- Base pay
- Not listed in this posting
- Experience asked
- More than usual (5+ vs 4+)
Typical $95k–$140k, from 6 postings that list pay.
Similar roles usually ask 4+ years.
Skills these teams ask for most
- ✓ PLC 81%
- ✓ Automation 81%
- ✓ Robotics 42%
- ✓ EHS / safety 37%
- ✓ Root cause 26%
- Python 26%
✓ = this posting asks for it too. % = share of similar postings that mention it.
At a glance
Pulled from the posting text. If it's not listed here, the posting didn't say.
How to get in at this plant
Five moves over a week or two. The first one takes ten minutes.
- 1
Pick 2–3 people on the Controls team at SpaceX
We found 3 people at this company and state: 3 on the team, plus 1 likely hiring manager. Engineers who joined in the last year or two reply the most. See them ↓
- 2
Send a short, curious note
One real question about their work. No favors yet. Each person gets a different note, written for this role.
Write to Naseh → (free) - 3
Turn a reply into a short call
Questions worth asking about this team:
- What does a normal week look like on your team?
- How does off-shift and weekend coverage work?
- How did you land the job? What stood out in your interviews?
- 4
Apply with someone vouching for you
If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.
- 5
Bring proof to the interview
One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.
This plant: SpaceX in Bastrop
83 other open roles at this site · 3 people we found on the controls team.
- Lead Operations Engineer · Production · Manager
- Sr. Supplier Development Engineer (Starlink) · Quality · Senior
- PECVD Process Engineer, Solar Cells (Starlink) · Process
- Facilities Engineer (Starlink) · Reliability
- Sourcing Specialist, OPEX (Starlink) · Lean / CI · Specialist
- Automation Engineer, Blades and Vanes Foundry · Controls
Full description from SpaceXAs posted on their careers site.ShowHide
Responsibilities
- ◆Design, implement, and maintain automation systems including PLC programming and SCADA development for gas farm operations (e.g., vaporizers, storage, and transfer systems) and wastewater treatment processes (e.g., solids separation, clarification, and chemical dosing) to ensure safe, efficient, and compliant performance
- ◆Develop and program PLC control logic, PID loops, and interlocks for centralized control of distributed subsystems, optimizing for real-time monitoring of parameters such as pressure, temperature, flow, pH, and effluent quality
- ◆Select, calibrate, and integrate field instrumentation (e.g., transmitters, sensors, analyzers) in hazardous environments, ensuring compatibility with safety standards like SIL, ATEX, and EPA/NPDES regulations
- ◆Lead commissioning, FAT/SAT testing, and troubleshooting of control systems, performing root-cause analysis to minimize downtime and support 24/7 operations with rapid alarm response
- ◆Design electrical systems compliant to NEC, NFPA, & UL508A regulations
Qualifications
- ✓Bachelor's degree in engineering, physics, or chemical discipline
- ✓5+ years of experience with fluids/systems manufacturing, controls and automation, and/or programming
Preferred skills and experience
- ✓Excited by a quick and iterative design and manufacturing role
- ✓Proven ability to solve complex problems with simple solutions in both design and implementation stages
- ✓Excellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross-functionally
- ✓Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety
requirements
to keep a factory safe
- ✓Hazardous process expertise in an aerospace, oil and gas, or chemical industry where high pressure or hazardous systems for fluids or gasses were in use
Experience with at least one of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in.
Requirements
- ✓Ability to work long hours and weekends as necessary to support critical milestones
ITAR
Requirements
- ✓To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here .
qualifications
and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com .
Show full description ↓Show less ↑
SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.
Sr. process controls engineer, solar cell factory (starlink)
The Solar Cell team is revolutionizing power generation for space applications through advanced solar cell manufacturing. We're scaling production of high-efficiency solar cells to support sustainable energy solutions for Starlink constellations, launch vehicles, and beyond. As a Sr. Process Controls Engineer, you will design, build, and optimize controls and automation systems for the delivery of critical gases and chemicals in solar cell fabrication. This role requires a detail-oriented engineer passionate about safe handling of hazardous materials in a high-volume manufacturing environment, ensuring reliable control code and safe instrumentation and design of processes like vacuum deposition and etching while minimizing risks and maximizing efficiency in our cutting-edge solar cell factory.
Electrical/Industrial Controls
- •Electrical sizing of motors, valves, pneumatics, cables, circuit protection, VFDs, motor starters, various other motion systems
- •Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays
- •Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
- •Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)
- •Field bus networks, serial communication, Profinet and Ethernet communications
- •Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind
- •Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards
Industrial Software
- •PLC programming, preferably Siemens TIA Portal structured text + ladder
- •HMI, SCADA, IoT (MQTT, OPC-UA), ignition systems with focus on user friendly navigation and machine health monitoring and control
- •Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP
- •Robotics programming, preferably ABB
- •Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation
