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R&D Process Engineer - PECVD and Plasma Systems

Keysight · Santa Rosa, CA

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Level
Engineer
Team
Process
Experience asked
5+ years
Industry
Industrial
Posted
30+ days ago

The role in 30 seconds

An engineer-level process role at Keysight (industrial) in Santa Rosa, CA. In Materials Science, Chemical Engineering, Physics, Chemistry, or related fields.

They ask for
5+ years
Tools it names
Root cause, SPC, DOE

Read from the posting. The full description is below.

From the plant jobs report · week of October 19, 2026

Process Engineer roles in California: typical posted base $120k–$171k.

Median of the low and high ends of 59 live postings that list pay, out of 94 process engineer openings in California, read from manufacturers' own careers sites.

California plant jobs report →Pay by team and state →What moves pay →

How this role compares

Against 93 other live process postings in California.

Base pay
Not listed in this posting

Typical $120k–$171k, from 57 postings that list pay.

Experience asked
Typical (5+ years)

Similar roles usually ask 5+ years.

Skills these teams ask for most

  • ✓ Root cause 46%
  • ✓ DOE 31%
  • ✓ SPC 29%
  • Validation (IQ/OQ/PQ) 22%
  • ✓ New product launch 22%
  • Team leadership 21%

✓ = this posting asks for it too. % = share of similar postings that mention it.

It asks for 5+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone doing this work there first.

At a glance

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Process team at Keysight

    Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • Is the work mostly new product launches or sustaining existing lines?
    • How much time do you spend on the floor versus at a desk?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

This plant: Keysight in Santa Rosa

29 other open roles at this site.

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Full description from KeysightAs posted on their careers site.Show

Responsibilities

include a combination of R&D and manufacturing in partnership with Design, Integration, Test, Operations, Maintenance, Product and Failure Analysis teams. The Process Engineer is accountable for yield, cycle time, throughput, and quality of their process. This role involves technical depth in semiconductor processing, strong hands-on aptitude, as well as effective communication and teamwork to meet department-level objectives.

Responsibilities

Process Development Engineers at HFTC are responsible for process development and sustaining of custom, cutting-edge, micro and nano-fabrication technologies. The focus of this position is process development, manufacturing sustainability, and R&D support for new product introductions, with specialization in wafer fab processes.

Responsibilities

include but are not limited to: • Deep knowledge and expertise in wafer process development in one or more of the following areas, listed in order of preference: PECVD/CVD strongly preferred, followed by dry etch, PVD/sputtering, ashing, or similar vacuum-based processes. • Own and advance plasma process performance across PECVD/CVD, dry etch, PVD/sputtering, and ashing tools by driving film quality, profiles, uniformity, selectivity, chamber health, defect reduction, and overall process robustness through structured DOEs • Collaborate with equipment engineering on tool performance optimization, preventive maintenance strategies, throughput enhancements, and new tool installs or upgrades • Drive process control and stability through SPC charting, daily reviews, root cause analysis, and corrective actions using statistical tools (e.g., JMP) • Working closely with other process, integration, product, and circuit design engineers to define process and performance targets • Defining process flows, develop new processes and drive continuous process improvement (CPI) efforts to maximize product yield • Report process metrics, root cause investigations, and process change implementations at the department level • Ensuring successful process hand off to manufacturing partners • Working with Operations to implement robust process control and support production processes; diagnose and resolve process problems with urgency • Leading capital equipment acquisition projects that include tool evaluation, characterization, process development, and qualification • Broader experience in upstream and downstream processes and the ability to understand process interactions

Qualifications

  • ✓Expertise in plasma-based semiconductor processes, with experience in PECVD/CVD strongly preferred, followed by dry etch, PVD/sputtering, ashing, and related vacuum-based processes. • M.S. or Ph.D. in Materials Science, Chemical Engineering, Physics, Chemistry, or related fields. • Exceptional recent M.S. or Ph.D. graduates with extensive cleanroom research experience and demonstrated expertise in plasma processes will be considered. • Proven experience in process development, Statistical Process Control (SPC), and Design of Experiments (DOE). Candidates must have experience establishing control charts from scratch, performing statistical analyses, and driving data-based process optimization. • Candidates must have strong problem-solving and analytical skills for measurement of anomalies and tool drift issues.

Preferred Qualifications

  • ✓5+ years of industrial semiconductor process experience is strongly preferred. • Candidates must have excellent interpersonal, verbal, written and presentation communication skills. The successful candidate must be able to communicate complex technical information in a clear, concise, and direct manner, present data effectively to both small and large audiences, and collaborate productively across cross-functional teams. • Strong accountability, self-initiative and proactive attitude are required for success. • Familiarity with vacuum systems, RF power delivery, gas flow control, and chamber hardware configurations. Candidates must be local or willing to relocate to Santa Rosa, CA This position requires access to certain goods, software, technology, or technical data subject to U.S. export control laws and regulations. Under these laws and regulations, U.S. persons (which includes U.S. citizens, U.S. nationals, lawful permanent residents, refugees, and asylees) working for Keysight can access export-controlled items without authorization from the U.S. government. For any individual who is not a U.S. person, Keysight may need authorization from the U.S. Department of State, U.S. Department of Commerce, or other appropriate federal agency before the individual can access export-controlled items. Candidates must be a U.S. citizen or lawful permanent resident of the U.S., or protected individual, having authorization from the U.S. government for export-controlled items under 8 U.S.C. 1324b(a)(3). About Keysight Keysight is on the forefront of technology innovation, delivering breakthroughs and trusted insights in electronic design, simulation, prototyping, test, manufacturing, and optimization. Our ~15,000 employees create world-class solutions in communications, 5G, automotive, energy, quantum, aerospace, defense, and semiconductor markets for customers in over 100 countries. Learn more about what we do. Our powerful, award-winning culture embraces a bold vision of where technology can take us and a p
Show full description ↓

Overview The High Frequency Technology Center (HFTC) is seeking an R&D Process Engineer to develop, maintain and optimize manufacturing processes to fabricate passive interposer substrates for Keysight’s Heterogeneous Integration technology. This position is onsite at Keysight Headquarters in Santa Rosa, CA. Live in beautiful Sonoma County amongst vineyards, redwood forests, rivers, lakes and coastline while working on state-of-the-art advanced packaging technologies. The Process Engineer will own process development and process control to meet quality and production metrics.

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