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Senior Controls Engineer, Robotics & Vision

Form Energy, Inc · Weirton, WV

Level
Senior
Team
Controls
Experience asked
6+ years
Industry
Industrial
Posted
Recently

The role in 30 seconds

A senior controls role at Form Energy, Inc (industrial) in Weirton, WV. In this role you will be responsible for design, development, and deployment of novel equipment used to manufacture Form Energy’s Iron-Air battery.

They ask for
6+ years
Tools it names
PLC, Robotics, Automation, SolidWorks, AutoCAD, MES
Day to day
some off-shift / weekend coverage

Read from the posting. The full description is below.

From the plant jobs report · week of October 19, 2026

Controls Engineer roles in the US: typical posted base $97k–$140k.

Median of the low and high ends of 273 live postings that list pay, out of 812 controls engineer openings in the US, read from manufacturers' own careers sites.

West Virginia plant jobs report →Pay by team and state →What moves pay →

How this role compares

Against 811 other live controls postings in the US.

Base pay
Not listed in this posting

Typical $97k–$140k, from 273 postings that list pay.

Experience asked
More than usual (6+ vs 5+)

Similar roles usually ask 5+ years.

Skills these teams ask for most

  • ✓ Automation 73%
  • ✓ PLC 71%
  • ✓ Robotics 38%
  • Validation (IQ/OQ/PQ) 26%
  • Root cause 25%
  • ✓ Team leadership 20%

✓ = this posting asks for it too. % = share of similar postings that mention it.

Stands out: this posting asks for SolidWorks, MES, which few similar roles mention. If you have it, lead with it.

It asks for 6+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone doing this work there first.

At a glance

Off-shift / weekend coverage

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Controls team at Form Energy, Inc

    Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • How does off-shift and weekend coverage work?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

This plant: Form Energy, Inc in Weirton

1 other open role at this site.

Full description from Form Energy, IncAs posted on their careers site.Show

requirements

are met on budget and on schedule

Provide technical guidance and mentorship to less experienced robotics & vision controls engineers

After escalation from our sustaining team, provide robotics & vision support for the production operations and maintenance departments, including troubleshooting robotics, vision systems, electrical issues, and problem resolution as they relate to equipment and process downtime, throughput improvement, and/or any safety concerns

Rotating on-call

responsibilities

for off-hour escalations from our sustaining team

Work directly with equipment vendors to assure they are following Form Energy Equipment Standards to deliver quality robotic and vision solutions, including executing FATs at vendor sites and SATs at Form Factory 1

Execution of internal projects, as directed by staff controls engineers, including development and testing of robotics programming and vision system configuration and integration with PLC, SCADA, and MES

Utilize input from production, maintenance supervisors, operators, vendors, and service providers to provide troubleshooting assistance and make improvements

Responsible for following all Safety and Environmental policies and procedures

Troubleshooting MES data transactions within PLC programs

What you'll bring:6+ years of experience as a hands-on engineer working on robotic systems.

Strong technical communication skills, both written and verbal.

PLC Programming and Troubleshooting

Position (Required, execute independently)

MES

Show full description ↓

Form Energy is seeking a Senior Controls Engineer for its Robotics & Vision team in Weirton, WV. The role involves the design, development, and deployment of industrial control systems for manufacturing iron-air batteries. Candidates should have experience in robotics and vision systems. The position offers opportunities to lead projects and mentor junior engineers as part of a rapidly growing team focused on innovative energy storage solutions.

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role DescriptionWe are looking for a senior level controls engineer to join the Manufacturing Control and Execution Systems - Robotics & Vision team. In this role you will be responsible for design, development, and deployment of novel equipment used to manufacture Form Energy’s Iron-Air battery. This role offers an exciting opportunity to be part of a mission critical team that owns control and execution systems throughout their lifecycle including design, development, deployment, and sustaining.

Reporting to our Senior Controls Engineering Manager, Manufacturing Control and Execution Systems, you will be part of a quickly-growing manufacturing control and execution systems team. You will have opportunities in this role to lead efforts to design and develop innovative solutions, as we work together to deploy manufacturing equipment control and execution systems and to make continuous improvements to our equipment, processes, and systems.

Bringing your significant experience in robotics and vision system design, development, and deployment; you will work closely with a variety of teams, both technical and operational, at Form Factory 1.

What you'll do:Responsible for design, development, and deployment of industrial control and execution systems under the direction of staff level robotics & vision controls engineers

Serve as a technical lead on Robotics & Vision projects, coordinating with controls engineers for Automation, Electrical and Instrumentation, and SCADA to assure all technical

Beckhoff TwinCat (Nice to Have)

SCADA/HMI Systems

Rockwell FTView ME (Nice to Have)

IPC and Panel PC setup and deployment (Nice to Have)

Robotics

Kawasaki (Nice to Have)

Vision

Ignition Integration for Data (Nice to Have)

Electrical

SolidWorks Design (Nice to Have)

Review/Redline/Read Electrical Schematics (Re

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