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Senior Automation Controls Engineer - Life Sciences Industry

Macpower Digital Assets Edge · Wilmington, DE

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Level
Senior
Team
Controls
Travel
25%
Degree
Required
Experience asked
12+ years
Industry
Industrial
Posted
Recently

The role in 30 seconds

A senior controls role at Macpower Digital Assets Edge (industrial) in Wilmington, DE. In-depth understanding of DCS hardware/software platforms such as Emerson DeltaV, Rockwell PlantPAx, or similar.

They ask for
12+ years · degree required
Tools it names
FDA / GMP, Validation (IQ/OQ/PQ), PLC, Automation, AutoCAD
Day to day
about 25% travel

Read from the posting. The full description is below.

How this role compares

Against 803 other live controls postings in the US.

Base pay
Not listed in this posting

Typical $97k–$140k, from 274 postings that list pay.

Experience asked
More than usual (12+ vs 5+)

Similar roles usually ask 5+ years.

Skills these teams ask for most

  • ✓ Automation 74%
  • ✓ PLC 71%
  • Robotics 38%
  • ✓ Validation (IQ/OQ/PQ) 25%
  • Root cause 25%
  • Team leadership 20%

✓ = this posting asks for it too. % = share of similar postings that mention it.

Stands out: this posting asks for FDA / GMP, which few similar roles mention. If you have it, lead with it.

It asks for 12+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Controls team at Macpower Digital Assets Edge

    Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • The posting says about 25% travel. Between which sites?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

Full description from Macpower Digital Assets EdgeAs posted on their careers site.Show

Job summary

  • ◆We have a Senior Controls Automation Engineer position available in our Wilmington, MA office.
  • ◆This position requires demonstrated technical proficiency in implementing automation solutions with PLC, DCS, HMI, and SCADA platforms.
  • ◆The Senior Controls Engineer will interact directly with customers and lead a team of engineers in identifying requirements, developing specifications, and implementing/testing/commissioning/qualifying automation solutions.
  • ◆This leadership role within the business unit requires strong problem-solving abilities, methodical project management skills, well-balanced people skills, an aptitude for business efficiency, and an interest in creating partnerships.
  • ◆The Senior Controls Engineer demonstrates success by securing repeat work with both new and existing customers.

Responsibilities

  • ◆Deliver innovative automation solutions and design standards either self-directed or as a leader of a team. The candidate must conceptualize, detail, and implement control systems for industrial processes and machinery that meet our customers' requirements. This involves developing a control system architecture, selecting components, detailing schematic diagrams and system documentation, programming controllers (PLC, DCS, RTU), programming process visualization (HMI/SCADA), developing databases for archiving/displaying historical system data, and implementing/commissioning the control system at the client's facility. Knowledge of controller programming languages such as Ladder, Sequential Function Chart, Structured Text, and others is required. Knowledge of standard programming languages such as VBA, .NET, and SQL for the development of HMI/SCADA systems is preferred.
  • ◆For larger systems, experience with industrial networking used to connect control system components and instrumentation is preferred.
  • ◆The Senior Controls Engineer would design, detail, and implement various fiber, wired, and wireless systems using industrial protocols (Ethernet/IP, Profinet, Modbus, etc.).
  • ◆This position often requires project management responsibilities, including developing project execution plans, work breakdown structures, associated budgets, task prioritization and scheduling, task ordering, time tracking and reporting, financial tracking and reporting, early problem identification, conflict management/resolution, leading and supporting a team, and attending project status meetings. This also includes overseeing daily operations and activities of projects up to $1M. This position is often responsible for ensuring overall project profitability.
  • ◆The ideal candidate must have a diverse engineering skillset with the ability to work independently. Will act as a technical lead on projects and guide lower-level engineers and technicians. Could also act as a Project Manager on smaller projects.

Qualifications

EDUCATION: A Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, or Computer Science is required.

Experience

  • ✓Over 12 years with capabilities in the PLC hardware/software platforms such as Rockwell Automation, Siemens, and Modicon.
  • ✓In-depth understanding of HMI/SCADA hardware/software platforms such as Client iFIX, Rockwell Automation FactoryTalk View, Inductive Automation's Ignition, and Siemens.
  • ✓In-depth understanding of DCS hardware/software platforms such as Emerson DeltaV, Rockwell PlantPAx, or similar.
  • ✓Familiarity with electrical schematics, including power distribution under 480VAC, control panels, and associated NEC references is desired.
  • ✓Experience with AutoCAD is also desired.
  • ✓Experience leading a team of engineers/technicians to provide control system solutions.
  • ✓Experience mentoring less experienced engineers.
  • ✓Proven experience in managing, leading, and guiding automation design and implementation projects in the Life Science industry.
  • ✓Proven experience with all phases of automation projects, including conceptual, basis of design, implementation, testing, start-up, and commissioning of Process Control System (PCS), SCADA, and DCS in the Life Science industry.
  • ✓Strong knowledge of S88 Batch.
  • ✓Familiarity with relevant regulatory

requirements

of the life science industry such as cGMP, 21 CFR Part 11, etc.

  • ✓Familiarity with GAMP5, System and Software Development Life Cycles methodologies, and validation.
  • ✓Strong knowledge of IT/OT networking.
  • ✓Extensive knowledge of automation protocols such as HART, Foundation Fieldbus, Traditional I/O, Profibus, Ethernet I/P, OPC, Modbus TCP/IP, etc.
  • ✓Experience with relational databases such as SQL, Oracle, etc.
  • ✓Excellent technical writing and verbal communication skills.
  • ✓Professional references, preferably one from each of the following: a subordinate, a peer, and a manager.

TRAVEL: Ability to travel up to 25%.

PHYSICAL DEMANDS OF POSITION: Seeing, color perception, hearing, clear speech, dexterity in hands, driving, lifting, ability to mount/dismount equipment, pushing, and pulling.

WORKING CONDITIONS: Standard office environment, on-site office environment, diverse industrial environments, frequent use of a personal computer, facsimile/copy machines, and phones.

Header: We have a Sr. Automation Engineer position available in our Wilmington, MA office. This position requires demonstrated technical proficiency in implementing automation solutions with PLC, DCS, HMI, and SCADA platforms. Excellent communication skills are needed as they will be working with clients.

Show full description ↓

KEY SKILLS: Ignition, Rockwell, Siemens, Modicon, Client iFIX, Rockwell Automation FactoryTalk View, Emerson DeltaV, Rockwell PlantPAx, 480VAC, AutoCAD, HART, SQL, Oracle.

Key points

  • •Experience in Life Sciences in liquid and/or powder facilities/companies.
  • •Batch S88 experience is required (small molecule - fluids, powders).
  • •Work is mainly don

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