Manufacturing Engineer

SMT Process EngineeringDevelop, document, and improve SMT manufacturing processesDevelop and optimize SMT machine programs, line setups, feeder configurations, and changeoversSupport solder paste printing, pick and place, reflow, AOI, SPI, and other SMT processesEstablish and maintain process parameters to improve quality, yield, and throughputTroubleshoot manufacturing and process issues and implement corrective actionsAnalyze production data and defect trends to identify opportunities for improvementDevelop and maintain work instructions, process documentation, and manufacturing proceduresNew Product IntroductionSupport new product introduction from prototype through productionReview customer designs, BOMs, drawings, and manufacturing documentationIdentify DFM and DFT issues before products enter productionDevelop manufacturing processes, tooling, fixtures, and production documentationSupport first article builds and production validationWork with customers and internal teams to resolve manufacturing issuesProvide feedback to customers and engineering teams regarding manufacturability, component selection, and process requirementsContinuous ImprovementIdentify opportunities to improve manufacturing efficiency, quality, and capacityReduce scrap, rework, defects, and production downtimeImplement Lean Manufacturing and continuous improvement initiativesDevelop and track process metrics and manufacturing KPIsPerform root cause analysis and implement corrective actionsImprove line balancing, setup time, changeover time, and material flowEvaluate new equipment, tooling, processes, and technologiesEquipment and TroubleshootingSupport installation, setup, programming, and optimization of SMT equipmentTroubleshoot equipment and process problems on the production floorWork with equipment vendors and service technicians as neededDevelop preventive maintenance and process control proceduresAssist with equipment selection and capital expenditure projectsMaintain ESD and other manufacturing process controlsQualityWork closely with Quality to identify and resolve production defectsAnalyze defects related to soldering, component placement, reflow, printing, and assemblyConduct root cause analysis using appropriate problem solving methodologiesSupport corrective and preventive actionsEnsure manufacturing processes meet customer specifications and applicable IPC standardsHelp establish process controls to ensure consistent production qualityQualificationsBachelor's degree in Manufacturing Engineering, Mechanical Engineering, Electrical Engineering, Industrial Engineering, or a related field preferred3+ years of hands on SMT or electronics manufacturing experienceStrong understanding of SMT manufacturing processesExperience with SMT equipment, including pick and place, solder paste printers, reflow ovens, AOI, and SPIExperience creating or modifying SMT machine programsStrong understanding of soldering, component placement, reflow profiles, and PCB assemblyAbility to read schematics, PCB layouts, BOMs, drawings, and manufacturing documentationExperience with DFM and manufacturing process developmentStrong troubleshooting and problem solving skillsExperience with Lean Manufacturing and continuous improvementStrong analytical and communication skillsAbility to work hands on in a fast paced manufacturing environmentPreferred ExperienceExperience in a contract electronics manufacturing environmentExperience with high mix, low to medium volume productionExperience with SMT equipment such as Fuji, Juki, Yamaha, Panasonic, ASM, Mycronic, or similarExperience with AOI and SPI systemsIPC certification or strong knowledge of IPC standardsExperience with ERP or manufacturing systemsExperience supporting customer interactions and engineering reviewsSix Sigma or Lean Manufacturing certificationExperience with CAD or PCB design softwareThe Ideal Candidate The ideal candidate is a hands on SMT engineer who knows how to make things work on the manufacturing floor. You should be someone who can look at a new PCB, understand how it needs to be built, develop the process, program the equipment, troubleshoot problems when production starts, and then continuously improve the process. Because we are a smaller contract manufacturing company, this role requires someone who is comfortable wearing multiple hats. You will not be sitting in an office handing problems off to someone else. We need an engineer who enjoys getting on the floor, working with operators and technicians, solving problems, and taking ownership from beginning to end.