NPI Manufacturing Engineer

The NPI Manufacturing Engineer will support the transition of new wire and cable assembly products from development to full-scale production within a contract manufacturing environment. This role is responsible for ensuring smooth new product introduction (NPI) processes, optimizing manufacturing operations, and improving production efficiencies while maintaining quality and cost-effectiveness.

This position will report to the Manufacturing Engineering Supervisor.

This role is located on-site at the MRG facility in Foxborough, Massachusetts.

Lead the introduction of new wire and cable assembly products into manufacturing, ensuring seamless transition from prototype to full production.

Collaborate with product design, quality, and supply chain teams to develop scalable and manufacturable wire harnesses and cable assemblies.

Develop and execute validation and qualification plans for new processes and equipment.

Establish process flows, work instructions, and documentation for new wire and cable products.

Design, implement, and improve manufacturing processes for wire cutting, stripping, crimping, soldering, and connector assembly.

Conduct process validations and failure mode and effects analysis (FMEA) to identify potential risks and implement mitigation strategies.

Define and refine standard operating procedures (SOPs) and work instructions to ensure consistency and quality in production.

Provide technical support for production teams, troubleshooting process-related issues and implementing corrective actions.

Optimize factory layout, workflow, and ergonomics to improve operational efficiency in wire and cable assembly.

Drive lean manufacturing initiatives to eliminate waste and enhance production efficiency.

Identify and implement automation solutions for wire processing and assembly where feasible to improve production speed and quality.

Analyze manufacturing costs and propose cost-saving initiatives without compromising quality.

Partner with sales/customers to meet design specifications, address manufacturability concerns, and ensure timely production readiness.

Participate in design reviews to provide feedback on manufacturability and cost optimization.

Ensure compliance with industry standards and regulatory

(e.g., IPC/WHMA-A-620, UL, ISO, etc.).

Support audits and implement corrective actions as needed to maintain quality and compliance.

Develop and monitor key performance indicators (KPIs) to track process effectiveness and identify areas for improvement.

Communicate customer requirements, specifications, project schedule, and budget constraints to cross-functional teams, including engineers, senior management and consultants.

Assess causes of problems and provide technical support and direction to project team to resolve issues.

Maintain project plan documents, procedures, and project deliverables.

Conduct presentations of technical information concerning specific projects/schedules, etc.

Assist in the management of larger projects/programs.

Recommend changes to policies which may affect subordinate organization(s).

Interact frequently with functional peer group managers. May interact with senior management; frequently interact with middle management and individual contributor groups as well as customers.

Bachelor’s degree in engineering; equivalent work-related experience in lieu of degree

Strong communication skills

Full Project Management (Transfers, NPIs, Proto, Production Ramp Up, etc.)

Familiar with standard concepts, practices and procedures operating under regulatory and quality

such ISO, IATF, etc..

Operations / Budget Management

Project Design & Lifecycle Management

Cross-Functional Team Leadership

Financial Management and Cost Control

Process & Technologies Developments

Strong financial Concepts P&L, Budgets, Fix costs & quotations (NPI & Mass Production)

Decisive professional with proven success in establishing business relationships and identify growth opportunities and implement strong business alliances.

Leader, Coach and team builder

Lean Manufacturing Culture

Collaboration with other areas

Microsoft project

Excel medium level

Work Authorization: Applicants must be legally authorized to work in the United States. ECI is not able to sponsor employment visas or take over sponsorship of an existing employment visa for this position at this time.