R&D Process Engineer
Carlisle Companies · Carlisle, PA
- Level
- Engineer
- Team
- Process
- Degree
- Required
- Experience asked
- 5+ years
- Industry
- Industrial
- Posted
- Today
The role in 30 seconds
An engineer-level process role at Carlisle Companies (industrial) in Carlisle, PA. Partner closely with Operations, Quality, Engineering, and R&D to develop new technologies, support production, implement process controls, and lead capital and process improvement projects from concept through execution.
- They ask for
- 5+ years · degree required
- Tools it names
- Lean, Six Sigma, DMAIC, SPC, DOE, Extrusion
Read from the posting. The full description is below.
From the plant jobs report · week of October 26, 2026
Process Engineer roles in Pennsylvania: typical posted base $70k–$100k.
Median of the low and high ends of 3 live postings that list pay, out of 22 process engineer openings in Pennsylvania, read from manufacturers' own careers sites.
Pennsylvania plant jobs report →Pay by team and state →What moves pay →
How this role compares
Against 21 other live process postings in Pennsylvania.
- Experience asked
- Typical (5+ years)
Similar roles usually ask 5+ years.
Skills these teams ask for most
- Root cause 45%
- ✓ Lean 36%
- ✓ Six Sigma 27%
- Validation (IQ/OQ/PQ) 27%
- New product launch 27%
✓ = this posting asks for it too. % = share of similar postings that mention it.
Stands out: this posting asks for Extrusion, Painting / coating, which few similar roles mention. If you have it, lead with it.
At a glance
Pulled from the posting text. If it's not listed here, the posting didn't say.
How to get in at this plant
Five moves over a week or two. The first one takes ten minutes.
- 1
Pick 2–3 people on the Process team at Carlisle Companies
We found 1 person at this company and state: 1 in this kind of role. Engineers who joined in the last year or two reply the most. See them ↓
- 2
Send a short, curious note
One real question about their work. No favors yet. Each person gets a different note, written for this role.
Write to Jonathan → (free) - 3
Turn a reply into a short call
Questions worth asking about this team:
- What does a normal week look like on your team?
- Is the work mostly new product launches or sustaining existing lines?
- How much time do you spend on the floor versus at a desk?
- How did you land the job? What stood out in your interviews?
- 4
Apply with someone vouching for you
If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.
- 5
Bring proof to the interview
One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.
This plant: Carlisle Companies in Carlisle
No other open roles at this site right now · 1 person we found in process roles at Carlisle Companies.
R&D Process Engineer at Carlisle Companies in other locations
Carlisle Companies lists this title in 2 places. Pick the plant you can get to.
Full description from Carlisle CompaniesAs posted on their careers site.ShowHide
We're seeking an experienced R&D Process Engineer to join our team and help develop, optimize, and implement manufacturing processes that improve product quality, increase productivity, and reduce operating costs across our operations.
In this role, you'll lead complex process improvement initiatives, applying advanced analytical methods, experimental design, and Lean manufacturing principles to solve technical challenges and drive measurable business results. You'll partner closely with Operations, Quality, Engineering, and R&D to develop new technologies, support production, implement process controls, and lead capital and process improvement projects from concept through execution.
As a technical leader, you'll troubleshoot high-impact manufacturing issues, establish process control strategies, mentor production and engineering teams, and champion continuous improvement using Carlisle Operating System principles. You'll also leverage manufacturing data and quality systems to identify opportunities, improve process capability, and ensure consistent product performance.
- •Bachelor's degree in Engineering or Science
- •5+ years of experience in process engineering within plastics, rubber, chemical, or related manufacturing industries.
- •Strong knowledge of plastic compounding, extrusion, web handling, coating, winding, and manufacturing process technologies.
- •Experience with quality and continuous improvement tools including SPC, DOE, Gauge R&R, DMAIC, Lean, and Six Sigma.
- •Proven ability to lead cross-functional projects, influence stakeholders, and solve complex manufacturing problems.
- •Strong communication, project management, and analytical skills.
- •Experience with SAP, Microsoft Office, and manufacturing process control systems is preferred.
Working Conditions
Approximately 70% of time is spent in manufacturing environments observing processes, troubleshooting issues, and executing projects. Approximately 30% of time is spent in office settings performing data analysis, reporting, and planning. Manufacturing environments may include exposure to dust, fumes, noise, and temperature extremes. Work is performed in a fast-paced production environment that can be stressful and demanding.