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Composites Tooling Engineer, Manufacturing Engineering

BETA Technologies · South Burlington, VT

Level
Engineer
Team
Manufacturing
Degree
Required
Experience asked
3+ years
Industry
Aerospace & defense
Posted
30+ days ago

The role in 30 seconds

An engineer-level manufacturing role at BETA Technologies (aerospace & defense) in South Burlington, VT.

They ask for
3+ years · degree required
Tools it names
GD&T, Validation (IQ/OQ/PQ), Automation, CNC, Machining, Tooling

Read from the posting. The full description is below.

How this role compares

Against 9 other live manufacturing postings in Vermont.

Experience asked
Less than usual (3+ vs 7+)

Similar roles usually ask 7+ years.

Skills these teams ask for most

  • Lean 80%
  • Root cause 80%
  • ✓ Automation 70%
  • ✓ GD&T 60%
  • ✓ Tooling 60%
  • ✓ CATIA / NX 60%

✓ = this posting asks for it too. % = share of similar postings that mention it.

It asks for 3+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Manufacturing team at BETA Technologies

    We found 2 people at this company and state: 2 on the team. Engineers who joined in the last year or two reply the most. See them ↓

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

    Write to Patrick → (free)
  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • Is the work mostly new product launches or sustaining existing lines?
    • How much time do you spend on the floor versus at a desk?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

This plant: BETA Technologies in South Burlington

22 other open roles at this site · 2 people we found on the manufacturing team.

All 23 roles at BETA Technologies →
Full description from BETA TechnologiesAs posted on their careers site.Show

requirements

into robust production tooling and clear manufacturing documentation.

requirements

capture through concept selection, CAD design, drawing release, supplier support, first-article validation, production handoff, maintenance, and continuous improvement

  • ✓Partner with Design Engineering to provide design-for-manufacturability feedback, including tooling splits, draft, ply drops, core transitions, bondline control, and access for layup, cure, trim, and inspection
  • ✓Work directly with technicians on the production floor to observe tooling use, resolve issues rapidly, reduce variation and cycle time, and improve safety and ergonomics
  • ✓Create and maintain tooling drawings, bills of material, usage instructions, inspection criteria, and maintenance

requirements

  • ✓Define and support tooling acceptance activities, including dimensional verification, scan-to-CAD comparison, fit checks, first-part inspection, and capability improvements
  • ✓Coordinate with internal shops and external suppliers on fabrication approach, quoting, inspection, delivery, and tooling changes
  • ✓Support composite process development and scale-up across layup, debulk, cure, bonding, trimming, drilling, and assembly operations
  • ✓Identify cost, capacity, quality, and throughput opportunities; develop technical

requirements

and business cases for new tooling and equipment capability

  • ✓Contribute to standardized tooling design practices, reusable design solutions, lessons learned, and corrective-action activities for tooling-related issues

Qualifications

  • ✓Bachelor's degree in Mechanical, Manufacturing, Aerospace, or a related engineering discipline; equivalent relevant experience will be considered
  • ✓3+ years of engineering experience in a manufacturing environment, including design and delivery of production tooling, fixtures, or composite manufacturing equipment
  • ✓Proficiency in professional CAD and creation of engineering drawings; experience with NX, CATIA, SolidWorks, or equivalent tools, including surface modeling workbenches
  • ✓Demonstrated ability to independently design and deliver complex, multi-piece tooling from

requirements

through production use

  • ✓Working knowledge of GD&T, tolerance analysis, and datum strategy for tooling and part interfaces
  • ✓Ability to interpret part models, engineering drawings, composite ply definitions, and manufacturing

requirements

  • ✓Experience supporting aerospace composite structures or another high-reliability, regulated manufacturing environment
  • ✓Familiarity with dimensional inspection methods, including CMM, laser scanning, or geometric/scan-data analysis
  • ✓Strong communication skills across engineering, manufacturing, quality, and suppliers
  • ✓Ability to manage multiple priorities, take ownership of ambiguous technical problems, and work safely in a hands-on manufacturing environment

Above and Beyond

Qualifications

  • ✓Knowledge of composite processes such as prepreg layup, resin infusion/VARTM, compression molding, wet layup, or out-of-autoclave curing
  • ✓Experience with machining, CNC programming considerations, additive manufacturing, and fabrication methods for composite tooling
  • ✓Experience designing tooling for high-temperature cure processes and managing coefficient-of-thermal-expansion effects
  • ✓Familiarity with PLM/PDM, configuration control, change management, and manufacturing-document release processes
  • ✓Working knowledge of Python, MATLAB, VBA, or other automation tools used for engineering workflows, inspection analysis, or manufacturing data
Show full description ↓

At BETA Technologies, we apply our intellectual curiosity, passion for aviation, and commitment to sustainability toward a shared mission of revolutionizing electric aviation. Regardless of the position one holds, each team member brings their talent and desire to positively impact the environment and lives of others in a refreshing, vibrant, and inclusive culture.

The Composites Tooling Engineer designs, validates, and continuously improves the molds, fixtures, cure tooling, and supporting equipment that enable safe, repeatable, and scalable composite-part production. This hands-on role partners with Composites Manufacturing, Design Engineering, Quality, and suppliers to translate product

How you will contribute to revolutionizing electric aviation

  • •Design and release composite manufacturing tooling, including molds, trim and drill fixtures, assembly fixtures, inspection fixtures, caul plates, and handling equipment
  • •Develop tooling concepts and detailed designs that account for part geometry, tolerances, thermal behavior, demold strategy, ergonomics, durability, inspection access, and production rate
  • •Own tooling from

Physical Demands and Work Environment

This role is based in Burlington/South Burlington, Vermont and requires regular presence on the production floor. The engineer must be able to stand, walk, bend, and crouch for extended periods and occasionally lift or handle tooling components. Work may involve exposure to composite materials, resins, and curing agents; appropriate PPE is required. The environment includes both office and manufacturing settings, with varying noise levels and temperature conditions typical of an active aircraft production facility

The wage listed here reflects our best faith estimate for this role. We pay competitively and base compensation on a variety of factors including skills, experience, industry background, and the evolving needs of the role. We remain committed to fair and equitable pay and we're happy to discuss during the interview process.

$85,000 — $115,000 USD

Build electric airplanes with us!

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