Senior Process Engineer

Join the Gaco team, a trusted name in building envelope solutions with a heritage dating back to 1955.

We’re seeking a Senior Process Engineer who’s ready to be part of a company committed to formulating everyday success for every customer through innovative, reliable products used to adhere, seal, and protect at every level of the building envelope.

• •Lead capital projects from initial concept and feasibility studies through design, procurement, installation, commissioning, and final documentation.
• •Develop detailed project scopes, schedules, and cost estimates ($).
• •Manage multiple projects simultaneously, providing regular status updates to stakeholders.

• •Analyze production data, workflows, and processes to identify bottlenecks, inefficiencies, and opportunities for improvement.
• •Develop and implement data-driven solutions to improve product quality, increase operational efficiency, and enhance process safety.
• •Lead and support continuous improvement initiatives and root cause analysis investigations for production and safety-related issues.
• •Provide daily technical support to Operations and Maintenance teams to troubleshoot process upsets and ensure stable, reliable production.

• •Read, interpret, and modify Piping & Instrumentation Diagrams (P&IDs).
• •Perform engineering calculations to properly size and specify process equipment, including pumps, piping, vessels, valves, and instrumentation.
• •Research and identify the best available equipment and technology for specific applications.
• •Ensure all designs comply with internal standards and relevant industry codes (e.g., ASME, API).

• •Develop comprehensive Request for Quotation (RFQ) packages for equipment and services.
• •Perform technical and commercial bid analyses to select suppliers and contractors.
• •Visit supplier sites to conduct equipment trials and Factory Acceptance Tests (FATs).
• •Perform Site Acceptance Tests (SATs) when equipment has arrived onsite.

• •Vet, select, and manage on-site contractors for all installation and construction activities.
• •Lead safety orientations and ensure all on-site work is performed in strict adherence to company safety protocols (e.g., Lockout/Tagout, hot work permits).
• •Ensure that all local, state, and federal rules and regulations are followed during construction (building permits, modification of PSM or RMP, etc.).
• •Provide direct on-site supervision to ensure equipment is installed and erected according to engineering specifications and best practices.
• •Commission equipment and work directly with other functions such as operations, maintenance, and quality to ensure that equipment meets design standards.
• •Work in cross-functional teams to create Standard Operating Procedures (SOPs), follow Management of Change (MOC) protocol, and provide/create equipment documentation where necessary.

• •Apply a "Design for Maintainability" mindset to all projects, ensuring safe and efficient access for future maintenance and repairs.
• •Collaborate with the Maintenance and Reliability teams to identify critical spare parts, develop preventative maintenance plans, and ensure a smooth handover of project documentation.
• •Demonstrate a commitment to communicating, improving and adhering to health, safety and environmental policies in all work environments and areas.
• •Promote a culture of safety and exhibit these behaviors.

• •High proficiency in reading and creating P&IDs, Electrical Schematics, Construction Plans, and other technical drawings.
• •Strong analytical and problem-solving skills with a data-driven approach to decision- making.
• •Knowledge of continuous improvement methodologies (e.g., Lean, Six Sigma) and root cause analysis tools.
• •Strong understanding of process control fundamentals (DCS/PLC).
• •Excellent communication skills, with the ability to effectively interact with plant operators, maintenance technicians, and senior m