Process Engineer

Sensata Technologies · Vista, CA

Level: Engineer
Team: Process
Base pay: $99k–$136k
Degree: Required
Industry: Industrial
Posted: 30+ days ago

The role in 30 seconds

An engineer-level process role at Sensata Technologies (industrial) in Vista, CA. End-of-line functional testing with automated data capture to ensure processes meet AS9100 and customer-specific quality requirements.

They ask for: degree required
Tools it names: FMEA, PPAP, APQP, Control plans, MSA / Gage R&R, AS9100
Base pay: $99k–$136k

Read from the posting. The full description is below.

At a glance

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How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

1
Pick 2–3 people on the Process team at Sensata Technologies
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2
Send a short, curious note
One real question about their work. No favors yet. Each person gets a different note, written for this role.
3
Turn a reply into a short call
Questions worth asking about this team:
- What does a normal week look like on your team?
- Is the work mostly new product launches or sustaining existing lines?
- How much time do you spend on the floor versus at a desk?
- How did you land the job? What stood out in your interviews?
4
Apply with someone vouching for you
If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.
5
Bring proof to the interview
One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

About the role

Responsibilities

◆Key participant in the development of new production processes and/or adapt existing production processes for assembly, calibration and testing
◆Define specifications for production equipment and interact with mechanization (in house) and/or equipment suppliers to ensure equipment will meet specifications
◆Key participant in global new product development project teams to enable successful launch of new products
◆Collaborate with other departments on process specifications, quality aspects, product specifications and continuity of equipment
◆Influence product designs during new product development phase to ensure economical and defect free manufacture
◆Developing new or improved manufacturing and testing processes that are necessary to achieve the performance and cost

requirements

of future device applications

✓Organize the arranging of sample lines and process development equipment
✓Key participant in advanced quality planning activities
✓Coordinates all functional requirements, the reviewing of designs and debugging /qualifying new high volume assembly /test equipment or tooling
✓Transferring knowledge to make site personnel
✓Support improvement projects to reduce cycle time, defects and manufacturing costs
✓Work with suppliers and contract manufacturers to ensure processes are capable, have sufficient controls in place, can meet out delivery requirements, and meet our cost targets
✓Evaluate technical capabilities including tooling design, build experience, maintenance program, processes and process controls, cell automation- if required, quality control systems, and material knowledge

Qualifications

✓A university degree required (i.e. Bachelors degree) or equivalent relevant work experience
✓Must be a team player able to work in a fast-paced environment with demonstrated ability to handle multiple competing tasks and demands
✓Strong communication skills; oral, written and presentation
✓Strong organization, planning and time management skills to achieve results
✓Strong personal and professional ethical values and integrity
✓Holds self-accountable to achieving goals and standards
✓Proficient in Microsoft Office programs (Outlook, Word, PowerPoint, and Excel)
✓Strong interpersonal & collaboration skills to work effectively with all levels of the organization including suppliers and/or external customers
✓Support the development of advanced manufacturing processes and automation for BLDC Motors and Voice Coil Actuators, including winding, magnet assembly, precision bonding, soldering, laser welding, and actuator assembly.
✓Drive innovation in motor manufacturing techniques (e.g., high-speed winding, precision balancing, coil insertion, magnetization, and VCA assembly processes).
✓Support execution of APQP deliverables for new product programs, including:

Process Flow Diagrams (PFD)

PFMEA (Process Failure Mode & Effects Analysis)

Control Plans

Measurement System Analysis (MSA)

Show full description ↓

The Process Engineer is responsible for developing or modifying manufacturing processes to increase product performance, improve manufacturing efficiency and boost profits. This position works closely with design engineers, equipment vendors, program managers, marketing, and quality engineers to support the development of new electromechanical products. They are responsible for providing the overall process design and suggesting measures to improve product design for manufacturability. This includes the development of new equipment and process flows as well as developing cost estimates for labor and capital. They will also provide ongoing sustaining support to production lines at our global make sites.

General

PPAP readiness and submission support

•Develop and qualify high-performance test systems for motors and VCAs including:

Electrical performance testing (torque, speed, efficiency)

Thermal and environmental validation

End-of-line functional testing with automated data capture to ensure processes meet AS9100 and customer-specific quality requirements.

•Serve as the process engineering lead on cross-functional NPD programs.
•Provide DFM/DFA feedback to design engineering to optimize product manufacturability.
•Drive manufacturing readiness from NBO through SOP and ramp-up, ensuring alignment with cost, quality, and delivery targets.

This position requires eligibility to obtain authorization under the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). Non-US Persons, as defined in the ITAR and EAR, may not be eligible to obtain authorization.

Smarter Together

•Collaborating at Sensata means working with some of the world’s most talented people in an enriching environment that is constantly pushing towards the next best thing
•Employees work across functions, countries and cultures gaining new perspectives through mutual respect and open communication
•As OneSensata , we are working together to make things work together

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