Process Engineer - High Pressure Die Cast (HPDC)

Direct Reports: 0

Pay Range: $73,600 to $106,200

Visa Sponsorship: Applicants must be currently authorized to work in the United States. This position is not eligible for employment visa sponsorship now or in the future.

Relocation: This position is not eligible for relocation assistance.

Innovation is the heart of Brunswick. See how your contributions will help transform vision into reality:

• ◆Own and control the HPDC process including metal delivery, shot profile development, die thermal management, spray and extraction cycles, part removal, trimming, and secondary operations
• ◆Monitor, analyze, and interpret process and production data to understand parameter interactions, improve process capability, prevent defects, and ensure consistent casting quality
• ◆Lead continuous improvement initiatives focused on quality, process stability, machine uptime, cost reduction, and safety through structured problem solving and standardization
• ◆Serve as the casting process technical expert when collaborating with controls engineers, maintenance, quality, tooling, and operations teams
• ◆Lead and support advancements in part traceability, in‑process inspection, and manufacturing data collection systems
• ◆Support the successful launch of new tooling by providing Design for Manufacturing (DFM) recommendations and leading effective initial casting trials
• ◆Limited part family and back-up

Diversity of thought and experiences is fundamental when imagining the unimaginable. Certain skillsets/experiences are necessary; however, others can be developed along the way.

• ✓Desire to be “hands on” at the shop-floor level within a foundry environment
• ✓Willingness to “push the envelope” and try new processes, systems, & technologies that may be new to the foundry
• ✓Strong cross-functional collaboration & communication skills with support teams and operations management
• ✓Ability to make independent, data-driven decisions supported by sound logic
• ✓Excel in a fast-paced, constantly changing manufacturing environment while working effectively with moderate supervision
• ✓Apply a “systems” approach and look at all factors of the plant when solving problems and making improvements
• ✓Self-driven to grow professionally through training, involvement in professional organizations, continuous education, and certifications

• ✓Bachelor’s Degree in Manufacturing, Mechanical, Electrical or Controls Engineering or related engineering degree
• ✓3+ years of experience working in a foundry with direct responsibility controlling process related parameters
• ✓Proven capability in applying casting process simulation to optimize processes and reduce defects
• ✓Proficient with PLC’s, industrial controls, and robotics (specifically Allen Bradley and ABB)
• ✓Strong knowledge of Microsoft Applications including Excel, Access, SQL Management Studio, Teams, SharePoint, Planner, CoPilot and PowerBI
• ✓Experience utilizing and providing direction of shop floor dashboards
• ✓Green Belt Certification with demonstrated success in applying Lean Manufacturing and Six Sigma methodologies to solve problems
• ✓Ability to work with large amounts of data quickly and efficiently to uncover solutions
• ✓Highly engaged contributor for PFMEA & control plan discussions
• ✓Casting simulation software utilization with a preference to MagmaSoft - HPDC module

and the business context.