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Manufacturing Engineer – Blue Ring Structures & Mechanisms

Blue Origin · Huntsville, AL

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Level
Engineer
Team
Manufacturing
Travel
20%
Degree
Required
Experience asked
3+ years
Industry
Aerospace & defense
Posted
29 days ago

The role in 30 seconds

An engineer-level manufacturing role at Blue Origin (aerospace & defense) in Huntsville, AL. You will focus on the development of satellite systems aimed at solving two of the most compelling challenges in spaceflight today: space infrastructure and increasing mobility on-orbit.

They ask for
3+ years · degree required
Tools it names
Root cause, FMEA, GD&T, ISO 9001, AS9100, Validation (IQ/OQ/PQ)
Day to day
about 20% travel

Read from the posting. The full description is below.

It asks for 3+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

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  1. 1

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  2. 2

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  3. 3

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  5. 5

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About the role

Responsibilities

include supporting builds, translating engineering definitions into manufacturing work instructions, and developing and qualifying new processes and technology. Successful candidates will lead DFMA studies to strengthen the feedback loop between design, build, and test, accelerating product development.

If you share our vision, thrive in a dynamic startup environment, excel on integrated cross-functional teams of experienced and skilled individuals in several relevant technologies (even if perhaps not in the aerospace industry), continuously seek out opportunities to learn and improve, and do not allow title or job description to limit the depth or breadth of your contributions, then we would love to hear from you.

Qualifications

  • ✓Bachelor of Science in Mechanical, Manufacturing, or Aerospace Engineering (other relevant fields may apply) from an accredited university
  • ✓Experience in a manufacturing, industrial, or process engineering role:
  • ✓3+ years → Level 2 Manufacturing Engineer
  • ✓5+ years → Level 3 Manufacturing Engineer
  • ✓8+ years → Senior Manufacturing Engineer
  • ✓1+ years of experience creating English-language work instructions
  • ✓Must be available to work A-Shift (M–TH, 5:00AM–3:30PM) with flexibility to adjust shift as needed and willingness to work extended hours if required

Preferred Qualifications

  • ✓Active Top Secret/SCI clearance or ability to obtain.
  • ✓Prior manufacturing e
Show full description ↓

Application close date

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.

This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.

As a part of the Operations business unit supporting Blue National Security, you will focus on the development of satellite systems aimed at solving two of the most compelling challenges in spaceflight today: space infrastructure and increasing mobility on-orbit. As a member of a hardworking team of engineers and specialists, you will be responsible for the design, manufacturing, and testing of Blue Ring — a spacecraft capable of supporting a variety of missions from medium Earth orbit to the cislunar region. The Blue Ring spacecraft provides unprecedented delta-V capabilities, enabling customers to maneuver payloads of more than 3,000 kg to a variety of Earth orbits. Additionally, Blue Ring offers end-to-end services, including hosting, transportation, refueling, data relay, logistics, and "in-space" edge computing capabilities.

As a Mechanical Manufacturing Engineer supporting Structures and Mechanisms , you will translate engineering intent, drawings, and configurations into operational steps and processes to produce fully functional hardware at scale. You will be directly embedded on the manufacturing floor, supporting structure subassembly and final assembly, as well as spacecraft mechanisms subassembly and final integration — including deployable booms, outriggers, and roll-out solar arrays (ROSAs).

Special Mentions

  • •A-Shift | Monday–Thursday | 5:00AM–3:30PM
  • •Location: Huntsville, AL
  • •Relocation: Available
  • •Travel: Expected up to 20% of the time

include but are not limited to

  • •Translate engineering intent, drawings, and configurations into fully functional structural and mechanical hardware for the Blue Ring spacecraft.
  • •Support the manufacturing floor in structure subassembly and final assembly, ensuring compliance with engineering requirements, discrepancy resolution, and component acceptance testing.
  • •Support spacecraft mechanisms subassembly and final integration, including deployable booms, outriggers, and roll-out solar arrays (ROSAs), with attention to precision alignment, torque requirements, and deployment verification.
  • •Perform in a hands-on engineering role and serve as a liaison between elements of design, test, manufacturing, and operations.
  • •Develop manufacturing work instructions to clearly define the following manufacturing processes: receiving inspection, fabrication, assembly, integration, test, and refurbishment — with specific focus on structural and mechanical mechanism builds.
  • •Disposition and investigate root causes of structural and mechanical discrepancies; implement preventative and corrective actions.
  • •Create in-build redlines and recommend engineering changes to improve structural design, mechanism design, and overall manufacturability.
  • •Perform engineering drawing review, including GD&T interpretation and validation, and provide final approval for manufacturing.
  • •Conduct Failure Mode and Effects Analysis (FMEA) studies with focus on mechanical deployment mechanisms and structural interfaces to strengthen the feedback loop between design, build, and test.
  • •Drive Design for Manufacturability and Assembly (DFMA) across the structural and mechanisms product life cycle, driving continuous improvement in assembly efficiency and hardware quality.
  • •Support tooling identification, procurement, and qualification specific to structural assembly fixtures, mechanism handling equipment, and ROSA integration tooling.
  • •Ensure all work aligns with applicable quality and safety standards (AS9100, ISO 9001), supporting a safe and sustainable future in space.

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