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Senior Manufacturing Engineer

Blue Origin · Huntsville, AL

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Level
Senior
Team
Manufacturing
Degree
Required
Experience asked
8+ years
Certification
Green Belt preferred
Industry
Aerospace & defense
Posted
17 days ago

The role in 30 seconds

A senior manufacturing role at Blue Origin (aerospace & defense) in Huntsville, AL.

They ask for
8+ years · degree required · Green Belt preferred
Tools it names
Value stream mapping, Root cause, FMEA, Automation, Machining, Welding

Read from the posting. The full description is below.

It asks for 8+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

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  1. 1

    Pick 2–3 people on the Manufacturing team at Blue Origin

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  2. 2

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  3. 3

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    • Is the work mostly new product launches or sustaining existing lines?
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  4. 4

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  5. 5

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About the role

About the Role

Blue Origin is seeking a Senior Manufacturing Engineer to serve as the Manufacturing Engineering Subject Matter Expert across two of our most critical propulsion programs: BE-7 and Blue Thrusters. This is a high-visibility, high-impact staff role reporting directly to the Director of Operations.

BE-7 is entering qualification with production on the near horizon. Blue Thrusters encompasses multiple thruster variants currently in research and development, all requiring rapid transition to production. This person will be the connective tissue across both programs — setting the manufacturing standard, driving speed and decisiveness, and building the ME capability of the entire team.

This is not a role for someone who optimizes things that shouldn't exist. We need someone who can identify waste at its root, eliminate it, and teach others to do the same.

Qualifications

  • ✓Bachelor of Science in Mechanical, Manufacturing, Aerospace, or Materials Science Engineering from an accredited university — this role requires deep hardware and materials fluency; process or systems-focused backgrounds alone will not be sufficient
  • ✓8+ years of direct manufacturing engineering experience in a production or development-to-production environment
  • ✓5+ years of experience authoring work instructions and managing manufacturing BOMs for complex hardware — this is a foundation, not a day-to-day expectation of the role
  • ✓Demonstrated hands-on experience manufacturing propulsion or aerospace hardware — you must know how to build the hardware, not just document it
  • ✓Proven ability to deliver assertive DFM feedback to design engineers and drive design changes in a cross-functional environment
  • ✓Demonstrated ability to break down complex manufacturing failures to first-principles and materials-level root causes
  • ✓Experience across multiple manufacturing domains including at minimum: precision assembly, welding, machining, and fluid/propulsion systems
  • ✓Experience supporting or leading NPI and transition-to-production efforts
  • ✓Experience leading or executing the stand-up of an automa
Show full description ↓

Application close date

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities.

Senior Manufacturing Engineer – BE-7 & Blue Thrusters

Location: Huntsville, AL | Shift: A Shift, Monday–Friday | Level: Engineer – Manufacturing Sr (L4)

Cross-Program ME Leadership

  • •Serve as the Manufacturing Engineering SME across BE-7 and Blue Thrusters value streams, splitting time equally between both programs
  • •Establish and enforce manufacturing best practices across all ME value streams; mentor and guide MEs at all levels to raise the technical floor of the entire organization
  • •Drive a culture of speed, decisiveness, and first-principles thinking — challenge MEs to eliminate processes that shouldn't exist before optimizing the ones that should
  • •Represent Manufacturing Engineering in high-visibility program forums, design reviews, and leadership readouts
  • •Serve as the technical escalation point for complex manufacturing problems across both programs; break down ambiguous failures to their root physical and materials-level causes

Design for Manufacturability (DFM/DFx)

  • •Provide assertive, data-backed DFM feedback to design engineers — including those resistant to change — and drive producibility improvements that reduce cost, cycle time, and rework
  • •Engage early in the design lifecycle to influence hardware before it becomes expensive to change
  • •Lead DFM/DFA reviews across both programs and drive outcomes into actionable engineering change requests
  • •Apply first-principles and materials science knowledge to evaluate design decisions at the physics level, not just the process level

Production Readiness & NPI

  • •Lead manufacturing readiness activities for BE-7 qualification and the transition to production
  • •Develop and execute NPI strategies for Blue Thrusters variants, building scalable manufacturing processes from the ground up
  • •Architect production systems capable of supporting medium-rate production (1,000+ units/year)

Automation Strategy & Implementation

  • •Lead the identification, strategy development, and implementation of manufacturing automation across both programs
  • •Drive automation stand-up from concept through commissioning — whether executing directly or overseeing implementation through others
  • •Develop and deploy AI-assisted manufacturing tools including but not limited to vision-based inspection systems, predictive quality analytics, and process optimization algorithms
  • •Leverage AI productivity tools to accelerate engineering analysis, troubleshooting, and documentation workflows across the ME team
  • •Build the team's capability and comfort with AI-enabled engineering — this person leads by example

Technical Foundation & Process Ownership

  • •Draw on direct prior experience authoring work instructions, managing manufacturing BOMs, and developing process documentation — applying that foundation to review, approve, and elevate the work of others rather than executing it day-to-day
  • •Establish process controls, quality gates, and inspection plans that scale with production rate increases
  • •Lead root cause analysis and corrective action for non-conformances; conduct FMEAs and drive lessons learned back into the design and process baseline

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