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Process Engineer

Alkegen · South Hill, VA

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Level
Engineer
Team
Process
Degree
Required
Experience asked
5+ years
Industry
Industrial
Posted
30+ days ago

The role in 30 seconds

An engineer-level process role at Alkegen (industrial) in South Hill, VA. Develop, update, and enforce standard work instructions and process documentation.

They ask for
5+ years · degree required
Tools it names
Root cause, CAPA, Casting

Read from the posting. The full description is below.

It asks for 5+ years. If you're close, apply anyway: requirements are a wish list. Talk to someone on the team first.

At a glance

Pulled from the posting text. If it's not listed here, the posting didn't say.

How to get in at this plant

Five moves over a week or two. The first one takes ten minutes.

  1. 1

    Pick 2–3 people on the Process team at Alkegen

    Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.

  2. 2

    Send a short, curious note

    One real question about their work. No favors yet. Each person gets a different note, written for this role.

  3. 3

    Turn a reply into a short call

    Questions worth asking about this team:

    • What does a normal week look like on your team?
    • Is the work mostly new product launches or sustaining existing lines?
    • How much time do you spend on the floor versus at a desk?
    • How did you land the job? What stood out in your interviews?
  4. 4

    Apply with someone vouching for you

    If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.

  5. 5

    Bring proof to the interview

    One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.

About the role

Requirements

Why work for us?

Alkegen brings together two of the world’s leading specialty materials companies to create one new, innovation-driven leader focused on battery technologies, filtration media, and specialty insulation and sealing materials. Through global reach and breakthrough inventions, we are delivering products that enable the world to breathe easier, live greener, and go further than ever before.

With over 60 manufacturing facilities with a global workforce of over 9,000 of the industry’s most experienced talent, including insulation and filtration experts, Alkegen is uniquely positioned to help customers impact the environment in meaningful ways.

Alkegen offers a range of dynamic career opportunities with a global reach. From production operators to engineers, technicians to specialists, sales to leadership, we are always looking for top talent ready to bring their best. Come grow with us!

requirements

  • ✓Partner with Maintenance to address equipment-related process issues
  • ✓Support Engineering initiatives related to process improvements and new methods

Qualifications

  • ✓Bachelor’s degree in Engineering (Mechanical, Chemical, Industrial, or related) preferred but not required
  • ✓3–5+ years of hands-on manufacturing experience (casting, ceramics, composites, or similar preferred)
  • ✓Strong understanding of process control and variation reduction
  • ✓Experience with:
  • ✓Root Cause Analysis (RCA, 8D, CAPA)
  • ✓Process documentation and standardization
  • ✓Scrap reduction and yield improvement
  • ✓Ability to work on the production floor daily in a fast-paced environment
  • ✓Strong problem-solving and decision-making skills

At Alkegen, we strive every day to help people – ALL PEOPLE – breathe easier, live greener and go further than ever before. We believe that diversity and inclusion is central to this mission and to our impact. Our diverse and inclusive culture drives our growth & innovation and we nurture it by actively embracing our differences and using our varied perspectives to solve the complex challenges facing our changing and diverse world.

Show full description ↓

Job

Process Stability & Control

  • •Monitor and analyze manufacturing processes to identify sources of variation and instability
  • •Establish and maintain process parameters, standards, and controls
  • •Drive consistency in critical processes (mixing, forming, curing, firing, etc.)
  • •Implement corrective actions to address process deviations and non-conformances

Production Support (Hands-On)

  • •Provide real-time troubleshooting on the production floor
  • •Partner with operators and supervisors to resolve process-related issues quickly
  • •Support production in meeting daily output and efficiency targets
  • •Act as the primary technical resource for process-related challenges

Scrap & Yield Improvement

  • •Analyze scrap trends and identify root causes of defects (e.g., shrinkage, cracking, dimensional issues)
  • •Lead structured problem-solving (8D, root cause analysis) to eliminate repeat issues
  • •Develop and implement actions to improve yield and reduce rework

Process Documentation & Standardization

  • •Develop, update, and enforce standard work instructions and process documentation
  • •Ensure process changes are validated, documented, and sustained
  • •Support training of operators on updated processes and standards

Data & Process Monitoring

  • •Track key process metrics (yield, scrap, cycle time, throughput)
  • •Utilize data to identify trends and drive decision-making
  • •Establish visual controls and reporting for process performance

Cross-Functional Collaboration

  • •Work with Quality to ensure product meets specifications and customer

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