
Senior Quality Engineer
AeroVironment · Albuquerque, NM
- Level
- Senior
- Team
- Quality
- Base pay
- $91k–$139k
- Degree
- Required (or equivalent experience)
- Experience asked
- 8+ years
- Industry
- Aerospace & defense
- Posted
- 7 days ago
The role in 30 seconds
A senior quality role at AeroVironment (aerospace & defense) in Albuquerque, NM. Participate in Product Readiness Reviews (PRR) and coordinate Final Inspection activities.
- They ask for
- 8+ years · degree required (or equivalent experience)
- Tools it names
- Lean, Six Sigma, Root cause, DMAIC, SPC, FMEA
- Base pay
- $91k–$139k
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At a glance
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How to get in at this plant
Five moves over a week or two. The first one takes ten minutes.
- 1
Pick 2–3 people on the Quality team at AeroVironment
Engineers who joined in the last year or two reply the most. Use the team search on this page to find them.
- 2
Send a short, curious note
One real question about their work. No favors yet. Each person gets a different note, written for this role.
- 3
Turn a reply into a short call
Questions worth asking about this team:
- What does a normal week look like on your team?
- Which standards drive the work here: ISO 13485, IATF 16949, AS9100?
- How much of the job is customer complaints versus prevention?
- How did you land the job? What stood out in your interviews?
- 4
Apply with someone vouching for you
If the call went well, ask whether they’d pass your résumé to the hiring manager. Send your résumé link, apply that day, and let them know.
- 5
Bring proof to the interview
One page of before-and-after numbers from projects you led: scrap, OEE, cycle time, cost. Plant managers hire on results.
About the role
Responsibilities
- ◆Quality Planning and Engineering
- ◆Develop and implement comprehensive quality assurance and quality control plans for components and systems across the product lifecycle.
- ◆Define quality metrics, testing methodologies, and inspection procedures to ensure adherence to quality standards from development through production and sustainment.
- ◆Review manufacturing planning to align quality control points and data collection.
- ◆Coordinate work with Quality Technicians and Inspectors as necessary.
- ◆Perform process capability analysis on key characteristics and implement inspection and quality plans.
- ◆Ensure product acceptance criteria reflect the customer's definition of fitness for use.
- ◆Review customer contracts and purchase orders, flow down quality requirements, and collaborate with customer representatives to ensure mutual understanding of
requirements
and expectations.
- ✓Collaborate with engineering teams to establish quality requirements, specifications, and standards for new product development.
- ✓Provide input on Design for Manufacturability (DFM) and Design for Assembly (DFA) to optimize product quality and efficiency.
- ✓Perform risk assessments and analysis on designs to identify potential quality and reliability risks, and develop mitigation strategies.
- ✓Utilize tools such as Failure Mode and Effects Analysis (FMEA) to systematically assess and prioritize risks and develop appropriate risk mitigation plans.
- ✓Participate in Product Readiness Reviews (PRR) and coordinate Final Inspection activities.
- ✓Participate in the review of engineering specifications to ensure the inclusion of adequate quality and reliability requirements.
- ✓Lead Quality's contribution to Advanced Product Quality Planning (APQP), ensuring robust planning across all phases (Plan & Define, Product Design & Development, Process Design & Development, Validation, and Launch) and embedding quality
requirements
into design and manufacturing processes.
- ✓Provide guidance and assistance in quality enhancement strategies and interpretation of workmanship criteria.
- ✓Conduct internal and supplier audit activities, including but not limited to the quality management system, purchasing, contract review, and manufacturing processes.
- ✓Analyze internal and external quality performance and drive measurable improvements aligned with strategic business objectives.
- ✓Defect Management and Corrective Action
- ✓Document and track defects using designated Quality Management Systems, prioritize issues based on severity and impact, and collaborate with cross_functional teams to implement corrective actions.
- ✓Lead complex investigations into product and process nonconformances, field issues, and test escapes, applying advanced problem_solving tools (e.g., 5_Why, Ishikawa diagrams, Design of Experiments, regression analysis, fault tree analysis) to identify true root cause.
- ✓Lead the Material Review Board (MRB) process for nonconforming product, ensuring timely review, risk assessment, and disposition (use_as_is, rework, repair, scrap) in accordance with quality standards and internal processes.
- ✓Coordinate cross_functional MRB meetings (Quality, Engineering, Operations, Supply Chain) to drive data_based disposition decisions and prevent recurrence of known defects.
- ✓Monitor and report MRB and disposition metrics and recommend improvements to reduce nonconformance.
- ✓Drive corrective action and failure analysis in a timely manner.
- ✓Analyze quality data and perform statistical analysis to identify trends and improvement opportunities.
Basic
(Required Skills & Experience)
- ✓Bachelor's degree in a related discipline, or equivalent combination of education, training, and experience.
- ✓Minimum of 5 - 8 years of related quality engineering experience.
- ✓Experience and strong understanding of DMAIC, FMEA, APQP, Statistical Process Control (SPC), Gage R&R studies, and lean manufacturing methodologies.
- ✓Demonstrated knowledge of ISO 9001, AS9100, and AS9102 standards and audits.
- ✓Knowledge of industry standards and regulations applicable to manufacturing (e.g., IPC_A_610, IPC/WHMA_A_620).
- ✓Ability to communicate with internal/external customers and suppliers to resolve process gaps and apply specified
requirements
in a cost_effective manner.
- ✓Knowledge of dimensional inspection measurement systems and their application for the inspection of complex products, including a full understanding of ASME Y14.5 (GD&T), and expertise in mechanical inspection methods and skills.
- ✓Ability to collect, compile, and analyze data using appropriate Six Sigma methods to determine root causes and define effective corrective and preventive actions.
- ✓Demonstrated ability to drive internal and external DPPM (scrap and rework) reduction and on_time delivery (OTD) improvements, both internally and at suppliers.
- ✓Hands_on experience with quality testing equipment, measurement tools, and inspection techniques.
- ✓Experience with creating and documenting Dimensional data packs and First Article Inspection Reports (FAIs).
Other
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Worker Type
Regular
Job Description
Summary
The Senior Quality Engineer (QE) is accountable for delivered product quality to customers and for ensuring effective quality controls across the product lifecycle. The QE partners with program, product, and operations teams to eliminate cost and flow disruptions, implement visual factory KPIs, and lead robust problem reporting and CAPA for nonconformances. This role includes both customers facing quality and internal product quality responsibilities.
Position
& Desired Competencies
- +Demonstrates initiative to work efficiently and streamline processes; normally receives little instruction on day_to_day work and general instructions on new assignments.
- +Able to quickly digest complex situations and identify/evaluate risks related to potential paths forward; assists leadership in ass
